Warehouse Automation & Material Handling Systems Integration 

 

End-to-End Warehouse Automation Solutions for Any Project, Large or Small

Boost productivity and future-proof your manufacturing or distribution operations with expertly designed, manufactured and integrated material handling automation. Whether you’re enhancing an existing facility or building a new automated warehouse from the ground up, Bastian Solutions has the expertise and resources to help you achieve your goals – no matter the size or complexity of your project.  

With decades of experience across industries, we specialize in providing tailored solutions for both large-scale greenfield projects and smaller-scale brownfield upgrades. As an independent systems integrator, we leverage a vast network of technology suppliers and in-house manufacturing capabilities to deliver cutting-edge material handling equipment and custom solutions.  

This flexibility enables our engineers to: 

  • Scale solutions to fit projects of any size, from small retrofits or cutovers to comprehensive system designs. 

  • Support greenfield projects with innovative designs that lay the foundation for long-term success. 

  • Upgrade brownfield operations by integrating new technologies with existing systems for improved efficiency.

  • Select the right material handling equipment and intralogistics software to meet your unique business needs. 

Through our vendors and R&D efforts, we stay at the forefront of material handling technology trends to keep your system relevant and effective, allowing you to provide the best service to your customers. 

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Why Work With Bastian?

  • Tailored Solutions for Any Project: Whether you’re upgrading an existing facility or designing a new one, we select the best products and strategies to match the unique needs of your business, regardless of size or complexity. 

  • Expert Guidance Across Industries: With experience spanning various industries, we provide reliable, cost-effective and timely solutions tailored to your operations. 

  • Seamless Problem-Solving: From greenfield installations to brownfield retrofits, we address challenges efficiently to keep your project on track. 

  • Comprehensive Expertise and Support: We provide full support throughout your project’s lifecycle, ensuring flawless design, installation and integration. 

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"Bastian has provided a seamless experience. They have been very organized, diligent, patient and transparent during the process.
We would recommend Bastian for your warehouse automation needs.
” 

Taylor Gerrie, Gerrie Electric

 

Warehouse Automation Capabilities

Integrators play a key role in bridging the gap between your company’s operational goals and industrial automation solutions. Learn more about how we design, engineer and build automated warehouse & material handling systems that help our clients become leaders in their industries. 
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Design &
Engineering

We begin with asking the right questions to ensure the planned solution delivers the expected performance and ROI. 

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Installation &
Project Management

Our team of project managers, site supervisors and installers get the job done through expert planning and focused execution.

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3D Renderings & 
Simulations

We bring our drawings and blueprints to life with accurate, 3D digital renderings and simulations that help us predict and adjust performance.

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Site Selection &
Development

Seamless integration of automation systems with site development for greenfield and brownfield facilities.

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Controls 
Integration

We offer complete industrial controls solutions for seamless product movement throughout the entire material handling system.

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Robotics
Integration

Our team of industrial robotics experts bring decades of system design and installation experience to improve productivity and safety.

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Software 
Integration

Reliable, intelligent warehouse software solutions with seamless integration for complete system visibility and maximum productivity gains.

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Your Automation Journey

Whether it’s a greenfield site requiring a fully customized design or a brownfield facility needing seamless upgrades, our proven design process ensures your business gains a competitive advantage. 

Our approach begins with detailed data gathering and stakeholder input to understand your business objectives. Combining this information with our extensive industry experience, we assess and implement the most effective solutions for your needs, ensuring scalability and long-term success. 

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1. DEFINE 
Our engineers and consultants work with customer stakeholders to determine your business objectives.

2. DESIGN 
Using data analysis and modeling of your operational data, we apply qualitative and quantitative methods to determine the material flows, inventory levels, and related details required in your future state.

3. ENGAGE 
Developed system concepts are tested, costs are determined, and economic feasibility is confirmed. Once the customer’s stakeholders give the green light, we can move into the execution phase.

4. EXECUTE 
Project teams are assembled, detailed designs created, and functional specifications are determined. Equipment is ordered, installed, and tested. Software and controls content is developed.

5. COMMISSION 
Once software and controls programs are installed, customer teams are trained and the system is commissioned. The system “goes live” and beneficial use is achieved. Final punch lists are completed, and the successful project is accomplished.

6. SUPPORT 
24/7 software, industrial controls, and mechanical support is provided after acceptance to ensure maximum system uptime.

 

Solutions for Any Industry

We know that material handling solutions do not come in a one-size-fits-all package. That’s why we hold decades of experience across a broad spectrum of industry verticals. Our experts partner with you to engineer a material handling automation system focused on your business objectives.

3PLs, Aerospace, Automotive, Ecommerce, Food & Beverage and much more. Lead your vertical market with proven solutions. 

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Warehouse & Material Handling Automation Projects


No matter the size of your facility or project, the right automated material handling solutions can help maximize potential, making you a leader in your industry. Explore some of our projects below.
 

Large System Projects:

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Best Buy

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Southern Glazer's Wine & Spirits | FL

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DICK'S Sporting Goods

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GEODIS Maurices

 

Smaller Scale Projects:

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Sur La Table

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Nine Line Apparel

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Hercules Sealing Products

 

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