Warehouse Design & Facility Layout Consulting Services

Maximize Productivity, Profitability and Adaptability

Whether you’re looking to optimize a brownfield or greenfield facility, the best material handling systems start with a well-designed floor plan. Without this, factories and distribution centers can face inefficiencies related to material flow, inventory management and labor utilization. Bastian Solutions consultants design efficient systems by utilizing the latest simulation software and data tools. We can evaluate multiple material handling options to show you how your facility will operate with automation changes, demonstrate process flows and highlight operator interfaces.  

Utilizing consultants ensures that layouts are built with scalability and flexibility in mind, allowing operations to adapt to expansions or adjustments by reducing waste and optimizing facility flow. Our experts provide guidance throughout the entirety of the project, resulting in on-time delivery and accurate ROI. 


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Warehouse Design & Facility Layout Consulting

Challenges

Advancements in material handling automation, changing business goals and market fluctuations can often trigger an evaluation of operations and business plans. For some, these reviews are initiated by factory or distribution center constraints, specific industry requirements and process challenges. Some obstacles that our consultants commonly see across industries include:  

  • Strained manual operations (e.g., picking, replenishment, product transport)
  • Long or inconsistent order fulfillment or manufacturing timeframes
  • Limited warehouse facility space
  • Changes in customer behavior
 

Considerations

Engaging Bastian Solutions’ consultants allows you to evaluate your facility processes using the principles of lean warehouse management. An assessment of your product, process flows, material handling techniques and operator interfaces helps accomplish your company’s goals. Some facility layout considerations include:  

  • Safety and ergonomics
  • Facility flow to accommodate volume demands 
  • Technology selection, sizing and placement
  • Existing obstacles and static structures
  • Storage requirements
 


Recent Projects

 

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Our team of consultants is ready to help you achieve your objectives.

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