Adore Me Case Study

Adore Me Improves Shipping Times by Bringing Order Fulfillment In-House

Adore Me, an intimate apparel and swimwear company, partnered with Bastian Solutions to bring their order fulfillment operations in-house, no longer relying on third-party fulfillment. To make the most of the limited space in their urban distribution center, the design started with the AutoStore goods-to-person system to consolidate and improve order fulfillment operations. Their new ecommerce fulfillment facility improved order shipping times while providing the scalability and flexibility to adapt to this fast-growing company's needs for years to come.

“To work with Bastian Solutions was great because at the end of the day they managed to step up to the game – to start from scratch and say ‘what do I want in my dream world?’ – and they can deliver.” – Romain Liot, Chief Operations Manager, Adore Me

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Key Technologies

In-depth engineering consulting study to maximize current and future operations.
AutoStore goods-to-person order picking system
- 73 robots
- 33,000 bin locations
- 11 pick stations and 3 receiving stations with touch screen monitors
small-item robotic sorting system
Exacta warehouse execution system
Pick-to-light devices at picking stations
Automatic labeling machines for empty shipping carton license plate labels
In-line weigh check scale
Print and apply labelers for shipping labels with an inline scale for manifesting
Hytrol and Bastian Solutions Conveyor
Pivot wheel sortation conveyor

Results

The new system achieves two-day shipping on all e-commerce orders, an improvement from previous operations which would take several days to prepare orders.
Order pickers are 2.7 times more productive due to Exacta software's batch picking organization with the AutoStore system.
The facility can handle an average of 10,000 orders per shift or up to 20,000 on peak days, doubling the amount previously handled.