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Articulated Robots and Gantry Robots: A Comprehensive Comparison

Josh Reed | 28 August 2024

In the ever-evolving world of automation, selecting the right robotic system for your application can significantly impact efficiency, precision and overall productivity. Among the multitude of options available, articulated robots and gantry robots are two popular choices. While both have their unique advantages, there are several compelling reasons why articulated robots often stand out as the superior choice for many industrial applications.

Four Considerations When Investing in Robotic Systems

1. Versatility and Flexibility

One of the primary advantages of articulated robots is their unparalleled versatility. These robots are designed to handle a wide range of tasks, from complex assembly and welding to precise pick-and-place operations. They come in various sizes and configurations, enabling them to fit seamlessly into different work environments and adapt to diverse tasks.

Gantry robots, on the other hand, are typically designed for linear motion along the X, Y and Z axes. While they excel in applications requiring large work envelopes and linear movement, their design can limit their flexibility compared to the multi-axis movements of articulated robots.

This makes articulated robots better suited for tasks that require intricate manipulation and complex motion paths.

2. High Precision and Reliability

Articulated robots are known for their precision and reliability. They are engineered with advanced robust mechanical components that ensure consistent performance and high accuracy. This is particularly beneficial in applications where precision is critical, such as in electronics assembly, medical device manufacturing, and automotive production.

Gantry robots can offer high precision in their linear movements, but they may face challenges when it comes to maintaining accuracy over extended distances or in complex multi-axis operations.

Articulated robots, with their sophisticated sensors and control algorithms, provide a level of precision that can meet the most demanding standards.

3. Advanced Control and Programming

Many articulated robots come equipped with state-of-the-art control systems and user-friendly programming interfaces. FANUC’s RoboGuide simulation software, for example, allows users to create and test programs virtually before implementing them on the shop floor. This capability not only reduces programming time but also helps in optimizing robot performance and ensuring seamless integration with other systems.

While some gantry robots do offer programmable options, they often lack the advanced control features and intuitive programming tools available with articulated robots. This can make it more challenging to achieve the same level of optimization and efficiency.

4. Scalability and Integration

Articulated robots are designed with scalability in mind. Whether you need a single robot or an integrated system with multiple robots working in harmony, there are many solutions that can grow with your needs. These robots  can be easily integrated with other automation equipment, including conveyors, sensors and vision systems, to create cohesive and efficient production lines.

Gantry robots, while effective in certain applications, may not offer the same level of scalability and integration options as articulated robots. Their design is often more rigid, which can limit their ability to adapt to changing production requirements or integrate with diverse systems.

Finding the Right Fit

Choosing the right robotic system for your application is crucial for optimizing performance, efficiency and productivity. While gantry robots offer certain advantages in specific scenarios, articulated robots provide a level of versatility, precision and support that makes them a superior choice for many industrial applications. Their advanced control systems, scalability, and proven reliability make them an excellent investment for businesses looking to enhance their automation capabilities.

If you’re considering upgrading your automated systems, exploring the range of articulated FANUC robots Bastian Solutions offers could be a game-changer for your operations. With their decades of experience in a variety of industries, our robotics experts are well-equipped to meet the demands of modern manufacturing, warehousing and beyond.

Author: Josh Reed

Josh is a Field Application Engineer based in Toledo, OH. He received his degree in Electrical Engineering from The University of Toledo. Prior to sales he worked as an Electrical/ Controls Engineer where he implemented many small and large material handling solutions. Working as a solutions integrator this assisted him in gaining his 10 years of knowledge in electrical troubleshooting, programming and system design. 

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