The Material Handling Blog

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10 Tips for Setting Up a Label Print and Apply System

May 19, 2015
Automatic print and apply units can be tremendously helpful in labor reduction and product throughput if done correctly. They can also cause a lot of downtime and operator headaches if done incorrectly. The intent of this article should be to spark focus and attention to design considerations before implementation. This can be used as a guide and hopefully generate interest in systems of this nature.

ROI Factors in a Material Handling Automation Project

April 08, 2015
Introducing automation into a business can be a large and intimidating project. A good deal of time and money are generally invested up front in order make the project successful. However, there are several benefits automation can bring about that help justify these expenses.

The 5 Inefficiencies STEALing from Your Distribution Center

March 05, 2015
There are 5 common inefficiencies and resource wasters STEALing from distribution operations everywhere, but today’s goods-to-person technologies can turn those losses into profit in as little as 2 years. Let’s look at these five wastes and how goods-to-person systems are overcoming them.

Conveyor System Best Practices in the Pharmaceutical Sector

March 03, 2015
After comparing its warehousing operations to industry best practices, Roche Diagnostics Operations (RDO) revealed opportunities to improve processes by standardizing across all warehouses and implementing a more automated material handling system. In doing so, Roche was able to increase pack rates, reduce operating costs, and gain better visibility of carton-level details. Read: Conveyor System Best Practices in the Pharma Industry

Growing E-Tailer Increases Throughput 200 Percent with Order Fulfillment Automation

February 11, 2015
To keep up with strong consumer demand, Monoprice, Inc. needed an order fulfillment automation system to help increase daily throughput from roughly 300 orders per hour up to 1,000 orders per hour.
Posted in System Automation

The Top 3 Specifications for Designing Effective Sortation Systems

October 29, 2014
Whether a project is a multi-million dollar distribution center or a small shipping system, one thing that can make or break it is how efficiently the system can sort the product. To avoid issues and ensure a successful sortation system, one of the most important factors is thoroughly discussing our customers’ specifications prior to the design.

A Picture is Worth a Thousand Words: Benefits of 3D renderings and simulations

October 24, 2014
A key component in our sales process is the creation of 3-D renderings and simulations. With advanced modeling and software tools, Bastian Robotics can bring 2-D drawings to life with highly accurate renderings and illustrations that can alleviate many system concerns...

The Top 3 PC-Based Software Features for Industrial Controls Programming

September 18, 2014
When programming controllers for an industrial automation project, I base my platform (PLC, PAC, or PC) on a variety of project details, one of which is the software that drives the platform. Here is a review of the 3 top features I look for on the software side of a platform decision..

How to Create a Better Warehouse Layout

August 20, 2014
It is important that a warehouse has enough space to operate efficiently. However, it may be even more important that the space is laid out in a way that optimizes the warehouse’s abilities. Here is a 4-step process used by our consulting team to create the best facility layout.

How to Prepare for a Weekend Cutover

May 15, 2014
Now that your new material handling system is designed, it’s time to get it installed and working properly. The trick is to complete the switch from your old system to your new one with as little downtime as possible.

When Meat and Material Handling Equipment Meet

April 03, 2014
When in review of some of the most demanding and extreme conditions that material handling equipment (MHE) can be subjected to, the applications can be quite daunting. But despite all the smoke, fumes, dirt, grease, and grime, perhaps the most extreme applications for MHE can be found in one of the cleanest industries of all: meat and poultry processing plants.

Material Handling in a Conveyor World

February 13, 2014
Even as new material handling technologies enter the market, conveyors seem to remain a critical part of almost every automation system. Here's a brief overview of conveyors and their uses as well as some considerations for choosing the right one to ensure your system performs at peak performance.
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