The Material Handling Blog

Ecommerce warehousing involves storing, organizing, and managing goods in the supply chain for online retail. India is becoming one of the fastest-growing ecommerce markets in the world, so efficient warehousing solutions are essential. The Indian ecommerce warehousing market is growing rapidly now with no sign of slowing down. If you are an online retailer looking to gain a competitive edge in your market, read more to find out which technologies will benefit you as you start to plan your next warehouse operation upgrade.

Remaining competitive means staying ahead of retail's rapid changes, such as complex omnichannel business models, demanding planning cycles, and rising customer expectations. Retail leaders are coming together at this year's RILA LINK to tackle these challenges. They want integrated solutions to simplify operations and make customers happier.

Sales are on the rise again this holiday season and consumers are shopping in an omnichannel way. Black Friday, Cyber Monday and sales before and after the Thanksgiving holiday marked at least a week of special discounts and sales. It also marked a year over year increase in retail activity in the United States, spending an estimated $9.8 billion during Black Friday alone, according to Adobe Analytics. Originally a single day of sales, discounts and deals came early extending the sales period before Black Friday, potentially easing the Friday sales bump. In-store sales increased by 1.1%, while ecommerce sales rose by 8.5% year over year, according to MasterCard SpendingPulse. Final totals are still being tallied but reports from MasterCard SpendingPulse, Adobe Analytics and various consulting firms indicate that most likely due to the country’s inflation and economic pressures, consumers actively took advantage of the season’s special discounts, searching for the best deals. They are buying “closer-to-need” according to TD Cowen analysts.

With the global pandemic only a few years behind us, rising diesel prices, supply chain shortages and a drastically transformed customer shopping landscape, the closing of 2022 should have looked bleaker. However, the “hyper growth” that was seen in ecommerce during the pandemic moved 2025 projections up by years. At the closing of 2022 we’re seeing retail’s first trillion-dollar year. As the meteoric growth of online sales has begun to moderate, and as we look forward to 2023 it will be imperative for retailers to address the past, present and future of retail.

The average box is 40% too large for its contents and eliminating excess volume would result in 24 million fewer truckloads per year in the United States, according to DHL, The Logistics Trend Radar. With increased focus on sustainability and supply chain impacts to a company’s bottom-line, the importance of packaging strategy has never been higher. Fortunately for supply chain leaders, packaging automation has continued to evolve to address this need and the time has never been better to consider how right-sized packaging could positively impact your supply chain.

Bag or box? They aren’t the only packing options, but they are certainly the most prevalent when it comes to retail fulfillment. With ecommerce activity on the rise, planning for and designing DC efficiency around single order pick and pack operations is a necessary shift to remaining competitive in the retail industry. Not only does this factor into meeting consumers’ quick turnaround expectations but also in keeping costs low. When it comes to packing and shipping, you can make efficiencies in larger factors such as operations and system design but also in smaller details like the size of the parcel. Shipping fast and cost efficiently is a balancing act that starts in warehouse or distribution center design. Whether you are working with polybags, boxes or both, appropriate automation sizing and integration with surrounding equipment has immediate and lasting impacts.

Bastian Solutions will be present at RILA LINK in Orlando, FL this month. Joining the retail order fulfillment and automation conversation with thousands of supply chain executives to connect, learn and explore leading best practices. With over 2,000 retail supply chain leaders in one place, LINK is the perfect event for Bastian to connect with carriers, vendors and other key partners.

Dealing with returns and reverse logistics can be a struggle for ecommerce order fulfillment - especially in the retail and consumer goods industries. Here's how we helped one client improve their returns process.

Peak season is here. While Black Friday and Cyber Monday, the biggest sales days of the year, have come and gone, order fulfillment operations are busy ensuring that orders are filled accurately, packaged carefully and shipped on time. For retailers, this is both a time of getting through the peak and also an opportunity to shine ahead of competitors. Handling seasonal peaks requires automation that simplifies the surge in distribution.

From concept to micro-fulfillment reality, Decathlon and Bastian Solutions worked together to create an in-store, customer-facing micro-fulfillment system.

Du concept à la réalité de la micro-exécution, Decathlon et Bastian Solutions ont collaboré pour créer un système de micro-exécution en magasin en contact avec les clients. « L'objectif de Decathlon était de créer un nouveau parcours client unique et amélioré en supprimant idéalement les tâches sans valeur ajoutée pour le personnel », a déclaré Diba Aleagha, responsable des opérations et du commerce électronique pour Decathlon Canada.

In supply chain, decentralization makes it possible to obtain small urban warehouses which help to manage order preparation as close as possible to the end consumer. We are talking about micro-fulfillment warehouses (or micro-logistics platforms), or even nano-fulfillment for the smallest of them.

Post originally published and provided courtesy of Scallog. In order to coordinate and absorb those retail flows as effectively as possible to meet demand, logistics engineers must become more efficient and productive, beyond trading off their resources as an adjustment variable. Automation, and specifically goods-to-person robotics, is a crucial element to ensure efficient logistics without compromising on the operator’s safety and well-being.

Featuring capacity for goods to person system storage of 3.6 million products, Dafiti Group’s newest warehouse, called LEAP, houses one of the most advanced automation systems in the world providing fast delivery across Latin America. As part of the Global Fashion Group, Dafiti leads fashion and lifestyle ecommerce retail sales in Latin America and needed a facility and supporting technology to match their spirit for innovation and top-level customer satisfaction. This fast-moving system was expertly integrated with Dafiti’s current and future ecommerce growth in mind, offering a reliably convenient shopping experience for years to come. “[LEAP’s] scale and sophistication speak to the transformational growth of the fashion ecommerce industry and will help to propel our next ten years of growth in the region,” says Christoph Barchewitz, Co-CEO of the Global Fashion Group.

Com capacidade de armazenamento de 3,6 milhões de produtos, o mais novo armazém do Grupo Dafiti, chamado LEAP, abriga um dos sistemas de automação mais avançados do mundo, proporcionando entrega rápida em toda a América Latina. Como parte do Global Fashion Group, a Dafiti lidera as vendas de varejo de comércio eletrônico de moda e estilo de vida na América Latina e precisava de instalações e tecnologia de suporte para corresponder ao seu espírito de inovação e satisfação de alto nível do cliente.

Con una capacidad del sistema de almacenamiento de 3,6 millones de “productos a persona”, el nuevo depósito de Dafiti Group, denominado LEAP, aloja uno de los sistemas de automatización más avanzados del mundo y ofrece servicio de entrega rápida en toda Latinoamérica. Como parte del Global Fashion Group, Dafiti lidera las ventas minoristas de moda y comercio electrónico en Latinoamérica y necesitaba unas instalaciones y tecnología de soporte al nivel de su espíritu innovador y de máxima satisfacción al cliente. Ese dinámico sistema se integró con pericia pensando en el crecimiento actual y futuro del comercio electrónico, para ofrecer una experiencia de compra confiable y práctica en los años venideros.

As we gear up for 2022, experts at Adobe predict we will be facing the first ever trillion dollar year in ecommerce sales – it’s never too soon to prepare for an uptick in sales year-round.

Designed for agility and growth, PUMA’s new Indianapolis distribution center was immediately put to the test facing unprecedented ecommerce demand in addition to new, unexpected safety measures.

Festive season 2021 is expected to bring numerous opportunities for retailers and ecommerce companies. The excitement with festive promotional sales offers will create massive online traffic, impact product sales and company turnover, and put enormous pressure on companies’ supply chain processes.

“Quite frankly, we were gonna burst.” Sports company PUMA was not only quickly outgrowing their primary U.S. ecommerce distribution center in California, they were also facing increasing pressures in the rapidly evolving and growing North America ecommerce retail market. And, this was prior to the rapid ecommerce growth triggered by the COVID-19 pandemic. Looking to reach their east coast customers faster and more efficiently, a new automated warehouse was planned and opened in 2020 in Indianapolis, Indiana.

With continuing growth in ecommerce sales and mobile device usage, companies will need to master the art of fulfillment in minutes to meet same-day delivery requests.

Serving more than 80,000 customers in both Canada and the United States, Richelieu aimed to increase customer satisfaction with faster, reliable order fulfillment. As an international importer, distributor and manufacturer of specialty hardware, Richelieu manages over 110,000 SKUs. In addition to a faster and more streamlined order fulfillment approach, Richelieu was able to consolidate external storage by leveraging their Montreal facility. They looked to Bastian Solutions to advise and implement the right combination of automation technology to add to Richelieu’s facility longevity and implement a system that helps them reliably maintain strong customer service.

Internet, desde su adopción en la década de 1990, es un lugar extraordinario que continuamente abre nuevas puertas y genera nuevas oportunidades. Los modelos de negocio siguen adaptándose a nuestra nueva realidad conectada. Los consumidores ascienden cada vez más en la cadena de suministro. Los minoristas fueron los primeros en percibir esta tendencia, ya que a los clientes les encanta eliminar las tiendas físicas de su actividad diaria y comprar directamente al almacén a través del mostrador digital. Esto ha conducido al desarrollo y el dominio de los modelos de distribución omnicanal, que ofrecen diversas mercancías y marcas a través de una sola empresa. Deben competir con minoristas exclusivamente online como Amazon. Esto ha significado un cambio trascendental para el centro de distribución.

This supply chain evolution has created the need for hyper-local fulfillment, which also comes with its own challenges. Customers expect things like free or low-cost shipping, same or next day delivery, hassle-free returns and inventory to be always in stock, just to name a few.

Without a doubt, microfulfillment is one of the hottest trends in supply chain. The ability to get products into consumers’ hands quicker than your competitors is the ultimate leg up, so not only is it a trend, but it’s a strategy enabling today’s retailers to decentralize fulfillment, create a better customer experience and redefine the retail landscape. So, what is it?

AutoStore is redefining retail and customer service with an exciting new micro-fulfillment campaign and design concepts that will help retailers enhance a customer’s in-store experience

Today’s shoppers do not hesitate to send back items that do not meet their expectations. Modernizing the returns process has become a key objective for many retailers.