The Material Handling Blog

Applying Theory of Constraints Principles: A Case Study

Anshul Singh

October 30, 2024

In today's dynamic business landscape, companies face numerous external challenges such as ever-expanding competitive landscapes, supply chain issues and changing customer demands. To overcome these and improve their internal processes, businesses are increasingly adopting TOC (Theory of Constraints) principles. This blog presents a compelling real-world application of TOC at one of the world's leading home appliance suppliers. This case study not only underscores the effectiveness of TOC but also provides practical insights on how these principles can significantly boost operational efficiency.

Understanding Material Flow in Automated Handling and Fulfillment

Landon Mumbower

April 03, 2024

You’re walking into a bustling warehouse, where the air buzzes with the orchestrated hum of voices, footfalls and equipment. In one corner, various SKUs are received and swiftly stored, each item finding its place. Across the floor, synchronized activity surrounds order fulfillment: items are picked, packed and ready for their journey to customers or stores. This is material flow and it plays a vital role in distribution operations.

Increase Operational Throughput Using the Theory of Constraints Principles

Anshul Singh

April 05, 2023

All inbound and outbound warehouse operations such as receiving, putaway, picking or packing, for example, formulate a series of dependent events. These events occur in sequence and are, to some extent, interlinked to the events preceding or following them.

Maximize Floor Space, Optimize Ops with Robotic Buffering Systems

Michael Yochum

March 22, 2023

Order fulfillment operations play a crucial role in today's fast-paced world, where customers expect their orders to be processed and delivered quickly and accurately. With the increasing demand for seamless and efficient order fulfillment services, businesses are turning to innovative solutions to meet the needs of their customers. One such solution is the use of robotic buffer systems.

¿Qué es el Microfulfillment?

Carlos Candia

August 11, 2022

Sin duda alguna, el “microfulfillment” es un concepto que se está volviendo tendencia dentro de los esquemas de cadena de suministro. La habilidad de llevar productos a las manos de los consumidores más rápido que cualquier competidor es el objetivo último, así que, no sólo es una tendencia actual, si no que ha evolucionado en una estrategia de descentralización a través de la cual los productores buscan mejorar la experiencia de los consumidores. Entonces, ¿cómo se define?

3 Parcel Shipment Direct-to-Consumer Opportunity Areas

John Young, Will Saucer

August 03, 2022

It’s no secret that, since the start of the COVID-19 pandemic, foot traffic in brick-and-mortar stores has seen a dramatic decrease. Recent reports show a slight increase and recovery but it is becoming increasingly clear that online shopping is the way of the future. How are businesses responding to this trend and what does this mean for parcel shipments?

Creating Warehouse Extensibility: Goods to Person and Robotic AI

Matt Kohler

March 09, 2022

Adapting to uncertain markets, goods to person continues to prove to be a robust foundation for distribution center operations that can grow and adapt.

Projetando uma solução de triagem: 3 chaves a considerar

Carlos Galbiati, Jordan Wengert

February 24, 2022

O Diretor de Fulfillment atribui a você um projeto para especificar um novo sistema de triagem e transportador capaz de "dobrar" as capacidades atuais. Por onde começar? Primeiro, comece entendendo e desafiando a verdadeira triagem e os requisitos do sistema. Os sistemas de transporte e triagem são soluções projetadas. Como a maioria dos problemas de engenharia, a solução geralmente é tão boa quanto suas entradas.

Tompkins Robotics: Automating Hyperlocal and DC Sortation from End to End

Bailey Ludlam

October 13, 2021

In today’s global market – facing an acceleration in ecommerce and managing the impact of the Coronavirus pandemic – flexibility is not only key, but a necessity. The flexibility to scale up or down and use automation where it fits best in order to help to maintain a leading edge in the industry markets. Facilitating greater speed, agility and adaptability in warehouse distribution and order fulfillment, Tompkins Robotics’ solutions are designed to allow customers to be more successful in dynamically changing environments. In 2019, Bastian Solutions added Tompkins Robotics’ autonomous mobile robot (AMRs) solution to our growing portfolio of automation capabilities. We talked to Mike Futch, the CEO and President of Tompkins Robotics, for a deeper insight on the technology and future of DC automation development.

Designing a Sortation Solution: 3 Keys to Consider

Jordan Wengert

September 01, 2021

Conveyor and sortation systems are engineered solutions. Like most engineering problems, the solution is typically only as good as its inputs. Accurate data upfront ensures the solution is tailored to your individual business requirements and product specifications.

Automated Empty Case Delivery via Robots and Overhead Monorail

Mitch Stevens

August 18, 2021

In many distribution centers, timely order fulfillment relies on operators having access to empty boxes so that they can quickly complete their picks. This is often completed by building a box and then delivering it to the operator within the pick module. The question is – “What is the best way to get the box from the box erector to the operator?”

Leveraging 3 Common Put Wall Drawbacks for Improved Order Fulfillment

John Padgett

July 21, 2021

Put walls aren’t new but their many operational benefits continue to stand out and help drive distribution center efficiencies, despite some common drawbacks. For companies with high order commonality and batch picking, put walls can easily have a dramatic impact to picking labor. Put walls are simply shelving units with several cubbies of the same or varying sizes, dependent on the orders being processed. Modern units have light indicators at the front and back of the wall to help direct operators to pick and put items.

Rethinking DC Packing Automation for E-fulfillment

Chris Bratten

June 16, 2021

Pick, pack and ship is fairly straightforward but with increasing pressures to process orders faster and faster, these tasks can give your company a competitive edge.

Accurately Visualize Robotic Systems with Computer Simulations

Michael Cunningham

June 09, 2021

As industrial robotic technology has improved over the years, so has related simulation software. So much so, that a majority of the upfront programming for a robotic system is typically now completed in simulation software first before being implemented in a physical robot. The sophisticated software programs used for robotic simulations replicate real world robotic conditions within a 3D virtual environment. These tools allow for detailed customization providing a reliably clear view of how a robot will operate before its built and integrated. This gives customers peace of mind of how their investment will support their operations.

AutoStore: Designing Future-Proof Automation Technology

Bailey Ludlam

May 19, 2021

Scalability and flexibility are no doubt the focus of today and the future in distribution and production. Utilizing bins, bots and ports, the AutoStore goods to person technology brings a grid-based approach that allows customers to shrink their storage space exponentially while increasing their capacity for smarter, faster operations. Working together since 2013, last year Bastian Solutions expanded its portfolio of global partners with AutoStore to further support customers wherever they may be, providing them increased capacity, flexibility and accuracy.

Scallog: Creating a Resilient Solution for the Future of Warehouse Logistics

Bailey Ludlam

April 28, 2021

Dynamic and easily scalable, goods to person technologies have risen to the forefront of order fulfillment conversation amid rapid ecommerce growth. Answering the challenge of automation for various industry applications and operation sizes, Scallog’s order fulfillment system adds a mobile robotic solution to the mix. Announced late last year, Bastian Solutions, an independent integrator, has added Scallog’s technology to our growing portfolio of automation capabilities. We talked to Olivier Rochet, founder and president of Scallog, for a deeper insight on the technology and future of DC automation development. This French robotic automation system manufacturer, already installed in six countries, offers a goods to person technology based on robots that move shelves around the warehouse.

Third Party Logistics vs. In-House: What's Right for Your Operation?

Linda Grady

October 09, 2019

Every warehouse operation has unique challenges. When considering third-party logistics, it's important to have a thorough understanding of the entire operation.

The Emergence of Kiva Look-Alikes

Wayne Lewis

March 14, 2019

After Amazon acquired Kiva Systems, these look-alike vendors have copied and expanded on the fetch & carry, goods-to-person fulfillment method.

Split Case Picking Systems: A Beginner’s Guide, Part 3

JD Stumpf

February 15, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 3 of our Beginner's Guide: Considerations for Choosing a Split Case Picking System Design

Split Case Picking Systems: A Beginner's Guide, Part 2

JD Stumpf

February 14, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 2 of our Beginner's Guide: Options for Designing a Split Case Picking System Read: Split Case Picking Systems: A Beginner’s Guide, Part 2

Split Case Picking Systems: A Beginner’s Guide, Part 1

JD Stumpf

February 12, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 1 of our Beginner's Guide: What Is Split Case Picking? Read: Split Case Picking Systems: A Beginner’s Guide, Part 1

AutoStore Black Line : Reponses a vos questions (French)

January 15, 2019

Qu'est-ce qui différencie le nouvel AutoStore Black Line? Nous avons préparé un Q&R pour que vous puissiez découvrir les nouveautés et savoir si cela vous convient.

AutoStore Black Line: Your Questions Answered

Derek Cribley

January 15, 2019

What's different about the new AutoStore Black Line? We've put together a Q&A so you can learn what's new and if it's right for you. Read: AutoStore Black Line: Your Questions Answered

Automated Order Routing: A Keystone of Your Warehouse Control System

Mohammad Shaban

February 16, 2018

From intelligent modules, to proactive monitoring, and complete data visibility into your operations; Automated Order Routing is a software system that will be the keystone to holding your entire operation together. Read: Automated Order Routing Defined

The Death of Brick and Mortar Retail…Not So Fast!

Greg Conner

June 29, 2017

Never in our lifetimes have we seen such as change in the retail supply chain. The traditional process of regional distribution centers shipping to brick and mortar stores has been significantly altered by online fulfillment from the likes of Amazon.com and an ever-growing list of online retailers.

Key Considerations When Designing Goods-to-Person Systems

Nathan Busch

January 26, 2017

The ever-increasing need to satisfy customers in the world of order fulfillment is causing the warehouse and distribution industries to consider more efficient and cost-effective solutions to satisfy the need. This has lead many companies to implement, or consider, higher-automation solutions that include goods-to-person technologies. Read: Key Considerations When Designing Goods-to-Person Systems

3 Considerations to Prep Your Order Fulfillment for Black Friday

Alex Haines

October 17, 2016

In order to be best prepared for seasonal peaks such as Black Friday and its potential 10:1 volume spike, distribution leadership must begin looking at how their warehouses are set up.

Which Goods-to-Person Technology is Right for Your Operation?

Tim Duket

March 08, 2016

With increasingly high customer expectations in the world of order fulfillment, many distribution and warehouse managers are searching for ways to improve throughput, accuracy, and efficiency. To help, we need look no further than the best-in-class Goods-to-Person (GTP) technologies that are changing the face of order fulfillment.

Order Fulfillment Technologies Compared

Nancy Hauer

April 03, 2013

You know what your operation needs: a better, faster, and more accurate order fulfillment solution. As with most things, however, the order fulfillment process is much more complex and involves people, resources, record keeping, and transportation—all of which require time and management.

Mixed Load Palletizing: Can it be done?

Bastian Solutions

July 15, 2010

The good news is that this long talked about concept has been proven within the last few years. You can hardly be in business anymore without being impacted by the need to deliver only what your customer needs. The days of shipping excess are over and everyone is looking to eliminate waste in their supply chain process.

AI-Based Robotic Depalletizing vs. Robotic Layer Depalletizing

Planning for Warehouse Automation: Where to Begin?

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