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How Accessible Automation Can Optimize Distribution Amid Seasonal Fluctuations

May 29, 2024
Distribution centers are increasingly at the mercy of fluctuating demand, a challenge amplified by clear seasonal and ecommerce trends. As consumer behavior shifts and online shopping events gain traction, these facilities must adjust to significant peaks and valleys in product flow. This unpredictability can strain resources and complicate warehouse logistics.

Maximizing Efficiency: Eliminating Space Constraints with Material Handling Automation Solutions

May 22, 2024
Picture this: your organization is set for growth, but you're trapped in what feels like a life-size Rubik’s Cube, always moving pieces around to navigate your way through the space constraints of your warehouse. How do you optimize your operations when every inch of floor space counts?

When is Standardized Software a Good Fit for Your Warehouse Automation

May 15, 2024
Historically, intralogistics software providers have been known for providing very customized solutions to meet the unique needs of their various manufacturing and distribution center clients. Being in the industry for over 70 years, Bastian Solutions has identified various universal industry processes and created a standardized product suite with offerings in addition to providing customized solutions all under our proprietary software brand, Exacta®.

Continuous Improvement with Goods to Person Technology

April 24, 2024
When new material handling automation equipment is introduced to a manufacturing or distribution center, it is easy to lose focus on continuous improvement efforts. Often it is assumed that technology and automation have created a process which completely maximizes efficiencies and therefore cannot be improved. Kaizen, meaning continuous improvement, is a core tenant in TPS (Toyota Production System) and empowers individual team members to identify areas for improvement and suggest immediate, yet practical solutions. A facility that focuses on continuous improvement does not stop once a process is automated.

Streamlining Logistics: How Automation is Reshaping Warehouse Operations

April 17, 2024
Automation is not merely a buzzword; it's a transformative force reshaping the landscape of warehouse operations and logistics management. By harnessing the power of advanced automation technologies such as AS/RS systems, conveyor and sortation systems, robotics, GTP (goods to person), artificial intelligence, and data analytics, are streamlining their logistics processes like never before. From inventory management to order fulfilment, automation is revolutionizing every aspect of warehouse operations, driving efficiency, accuracy and agility.

Bastian Solutions at Logistics World Summit & Expo 2024

April 10, 2024
Whether your company is headquartered or has locations in Central America, you know how important the region is to global manufacturing, warehouse distribution and cross continental freight. Mexico and other Central American country’s location in the western hemisphere is both strategic for global trade as well as in-country distribution. Their skilled yet cost competitive labor force make them very desirable for many consumer goods, farming and agriculture, petroleum, and other raw materials for manufacturing.

Meeting Retail's New Demands: Bastian Solutions at RILA LINK 2024

February 21, 2024
Remaining competitive means staying ahead of retail's rapid changes, such as complex omnichannel business models, demanding planning cycles, and rising customer expectations. Retail leaders are coming together at this year's RILA LINK to tackle these challenges. They want integrated solutions to simplify operations and make customers happier.

The Unique Advantage of Bastian Solutions: A Complete Material Handling Systems Integrator

February 14, 2024
In warehouse automation and material handling systems, companies typically fall into two categories: manufacturers (OEMs) or integrators. Manufacturers are known for creating the hardware and technologies that power warehouse automation, while integrators specialize in bringing these diverse components together into a cohesive, functioning material handling system. At Bastian Solutions, we often encounter the question, 'Are you an integrator or a manufacturer?'

Addressing Labor Shortages and Turnover in Material Handling with Automated Picking Solutions

January 31, 2024
In the dynamic warehouse operations and logistics industry, a prominent issue consistently arises in corporate discussions and daily floor operations: the challenge of labor shortages and high employee turnover. As supply chain, operations, and production leaders, you know how these labor issues strain daily operations and threaten long-term growth and efficiency. The current scenario presents a stark contrast – while there's a booming demand for logistics and warehouse services, finding and retaining skilled labor to meet this demand has become increasingly more difficult. Frequent turnover amplifies these issues, leading to operational delays, escalating costs, and a decline in employee morale.

3PLs and Material Handling Integration

December 06, 2023
When people hear the term 3PL, they might ask questions such as: “What is a 3PL?” A 3PL or third-party logistics is a business that provides logistics operations to other business. These value-added logistic services include:

Holiday Order Fulfillment Calls for An Omnichannel Approach

November 29, 2023
Sales are on the rise again this holiday season and consumers are shopping in an omnichannel way. Black Friday, Cyber Monday and sales before and after the Thanksgiving holiday marked at least a week of special discounts and sales. It also marked a year over year increase in retail activity in the United States, spending an estimated $9.8 billion during Black Friday alone, according to Adobe Analytics. Originally a single day of sales, discounts and deals came early extending the sales period before Black Friday, potentially easing the Friday sales bump. In-store sales increased by 1.1%, while ecommerce sales rose by 8.5% year over year, according to MasterCard SpendingPulse. Final totals are still being tallied but reports from MasterCard SpendingPulse, Adobe Analytics and various consulting firms indicate that most likely due to the country’s inflation and economic pressures, consumers actively took advantage of the season’s special discounts, searching for the best deals. They are buying “closer-to-need” according to TD Cowen analysts.

The Past, Present and Future of Retail Supply Chain

September 20, 2023
With the global pandemic only a few years behind us, rising diesel prices, supply chain shortages and a drastically transformed customer shopping landscape, the closing of 2022 should have looked bleaker. However, the “hyper growth” that was seen in ecommerce during the pandemic moved 2025 projections up by years. At the closing of 2022 we’re seeing retail’s first trillion-dollar year. As the meteoric growth of online sales has begun to moderate, and as we look forward to 2023 it will be imperative for retailers to address the past, present and future of retail.

Autonomous Mobile Robots (AMRs) for Enhanced Efficiency & Seamless Automation

July 19, 2023
AMRs (autonomous mobile robots) have emerged as a distribution or manufacturing operation game-changer. For those seeking solutions to enhance efficiency, reduce costs and streamline operations, AMRs offer a cost-effective solution. These versatile robots can move and operate independently, revolutionizing various industries and opening new possibilities for automation. AMRs can meet various application process needs, allowing them to easily fit into existing company operations.

Maintaining SOX Compliance with Intralogistics Software

May 24, 2023
If your company is publicly traded, there's a good chance you’ve heard the term “SOX” before. The SOX (Sarbanes-Oxley) yearly financial reporting audit touches every function of a public corporation – from human resources to supply chain management. SOX compliance is a massive operation both in terms of cost and labor force. The right software solution, however, can not only help you achieve the most out of your warehouse system design but can also help support you through SOX compliance.

Closing the Automation Gap with Intralogistics Software

May 17, 2023
Robotic order picking and sorting are becoming key technologies in warehouse automation and often provide huge advantages to distribution centers over more conventional order fulfillment methods. However, without a versatile WCS (warehouse control system) or WES (warehouse execution system), it can be difficult to integrate such technologies into a complex operation.

Material Handling Solutions Fit for New England’s Pharma and High Tech Manufacturing

February 22, 2023
The New England area is well known as a center for academics, medicine, and high-tech manufacturing. The concentration of notable academic institutions is a big factor in the concentration of companies providing pharmaceutical and high-tech manufacturing. Each of New England’s leading industries requires unique considerations. For this post, let’s take a look at the pharmaceutical industry, specifically. Examples of pharmaceutical and healthcare companies located in New England include the Thermo Fischer headquarters, 3 R&D sites for Pfizer, multiple facilities for Johnson & Johnson, and a multitude of hospitals such as Massachusetts General Hospital.

'Looking Beyond Technology' at RILA LINK 2023

February 08, 2023
Bastian Solutions will be present at RILA LINK in Orlando, FL this month. Joining the retail order fulfillment and automation conversation with thousands of supply chain executives to connect, learn and explore leading best practices. With over 2,000 retail supply chain leaders in one place, LINK is the perfect event for Bastian to connect with carriers, vendors and other key partners.
Posted in General Blogs

Industry Leaders, Innovators and Investors at Manifest 2023

January 18, 2023
Bastian Solutions is excited to join supply chain and logistics professionals for the second annual Manifest trade show, the premiere gathering of industry leaders, innovators and investors for a showcase of innovation and transformation across the logistics and supply chain tech industry. Manifest brings unprecedented access to the people and technologies changing the way the world moves.
Posted in General Blogs

Solve the Complexities of Payload Storage and Retrieval

January 04, 2023
Managing a warehouse operation is not an easy job. Land costs and warehouse leasing charges are increasing exponentially. At the same time, there is also limited availability of trained operators which adds to expenditures, either in training cost, recruitment or addition of new technology that fulfils the task. However, for a business to successfully meet consumer needs, it is essential to optimize the centre for picking, storing and shipping. These opportunities for efficiency cannot be overlooked.
Posted in General Blogs

Thrive During Peak Season: 3 Order Fulfillment Considerations

December 07, 2022
Peak season is here. While Black Friday and Cyber Monday, the biggest sales days of the year, have come and gone, order fulfillment operations are busy ensuring that orders are filled accurately, packaged carefully and shipped on time. For retailers, this is both a time of getting through the peak and also an opportunity to shine ahead of competitors. Handling seasonal peaks requires automation that simplifies the surge in distribution.

Automation: A Backbone to Streamline your Omnichannel Processes

November 23, 2022
In this fast-paced industry where customers are looking for the fastest delivery and using multiple channels to complete their purchases, brands need to be nonstop active. Today, almost all consumers check reviews and compare prices both online and offline before making a purchase.

Créer une expérience client unique : Decathlon mise sur la micro-exécution

November 09, 2022
Du concept à la réalité de la micro-exécution, Decathlon et Bastian Solutions ont collaboré pour créer un système de micro-exécution en magasin en contact avec les clients. « L'objectif de Decathlon était de créer un nouveau parcours client unique et amélioré en supprimant idéalement les tâches sans valeur ajoutée pour le personnel », a déclaré Diba Aleagha, responsable des opérations et du commerce électronique pour Decathlon Canada.
Posted in General Blogs

3 Key Mistakes to Avoid in Micro-fulfillment Technology Selection

September 14, 2022
Bringing products as close and as fast as possible to customers triggered a new way of looking at fulfillment centers. In addition to large regional warehouses, microfulfillment centers (MFCs) are popular topics in retail, ecommerce and food industries. Before implementing any solution, it’s key to carefully review applications and properly prepare for current and future scenarios. This step can help you avoid key mistakes and select the right technology. The last thing you want to do is to install a technology that doesn’t do the job the way you expected or needed.

Reimagining Order Fulfillment with Robotic Piece Picking Solutions [Infographic]

July 13, 2022
Transform warehouse operations to achieve smarter, more accurate, 24/7 order fulfillment with piece picking robotic solutions carefully integrated to support existing workflows and flexible enough to easily grow for future business volume, products, seasonality and new functions. Download this Infographic to learn more.

Goods to Person: What Works Best, Where and When? [Infographic]

March 23, 2022
The question for today’s modern warehouses is no longer when should we automate, but how and where do we automate for the best impact? To help sort through these cutting-edge offerings, we’ve created a quick visual guide to understanding the basics of goods to person systems, including the different types, their benefits and important factors to consider. View the full-size infographic.

PUMA’s DC Automation Thrives Amid Pandemic Retail Peak Season Shifts

November 10, 2021
Designed for agility and growth, PUMA’s new Indianapolis distribution center was immediately put to the test facing unprecedented ecommerce demand in addition to new, unexpected safety measures.

PUMA’s Automation Evolution: Retail eFulfillment with Advanced Warehouse Systems

September 29, 2021
“Quite frankly, we were gonna burst.” Sports company PUMA was not only quickly outgrowing their primary U.S. ecommerce distribution center in California, they were also facing increasing pressures in the rapidly evolving and growing North America ecommerce retail market. And, this was prior to the rapid ecommerce growth triggered by the COVID-19 pandemic. Looking to reach their east coast customers faster and more efficiently, a new automated warehouse was planned and opened in 2020 in Indianapolis, Indiana.

Richelieu uniformise l’exécution des commandes pour améliorer l’expérience client

September 16, 2021
Richelieu souhaite améliorer la satisfaction des 90 000 clients et plus qu’ils servent au Canada et aux États-Unis en exécutant les commandes de façon plus rapide et fiable. À titre d’importateur, de distributeur et de fabricant de matériel spécialisé de calibre mondial, Richelieu gère plus de 130 000 UGS. En plus d’une approche qui vise à uniformiser et à accélérer l’exécution des commandes, Richelieu a été en mesure de consolider le stockage externe en tirant profit de ses installations à Montréal. Elle s’est tournée vers Bastian Solutions pour obtenir des conseils et pour mettre en place la bonne combinaison de technologie d’automatisation pour augmenter la durée de vie de l’installation de Richelieu et mettre en place un système qui l’aide à maintenir de façon constante un service à la clientèle de grande qualité.

AutoStore: Designing Future-Proof Automation Technology

May 19, 2021
Scalability and flexibility are no doubt the focus of today and the future in distribution and production. Utilizing bins, bots and ports, the AutoStore goods to person technology brings a grid-based approach that allows customers to shrink their storage space exponentially while increasing their capacity for smarter, faster operations. Working together since 2013, last year Bastian Solutions expanded its portfolio of global partners with AutoStore to further support customers wherever they may be, providing them increased capacity, flexibility and accuracy.

Scallog: Creating a Resilient Solution for the Future of Warehouse Logistics

April 28, 2021
Dynamic and easily scalable, goods to person technologies have risen to the forefront of order fulfillment conversation amid rapid ecommerce growth. Answering the challenge of automation for various industry applications and operation sizes, Scallog’s order fulfillment system adds a mobile robotic solution to the mix. Announced late last year, Bastian Solutions, an independent integrator, has added Scallog’s technology to our growing portfolio of automation capabilities. We talked to Olivier Rochet, founder and president of Scallog, for a deeper insight on the technology and future of DC automation development. This French robotic automation system manufacturer, already installed in six countries, offers a goods to person technology based on robots that move shelves around the warehouse.

Adapting Manufacturing Strategies for Direct to Consumer Fulfillment

March 31, 2021
The internet, since its adoption in the 1990s, is an amazing place that consistently opens new doors and creates new opportunities. Business models continue to adapt to our new connected reality. Increasingly, consumers are working their way up the supply chain. Retailers first felt this push as customers are happy to cut brick and mortar stores out of their daily routine and make purchases directly from the warehouse through digital storefronts. This has led to the development and dominance of omnichannel distribution models, delivering a variety of goods and brands under one company. They are required to compete with online-only retailers like Amazon. This was a dramatic shift for the distribution center.

Goods to Person Systems Stretch Beyond Social Distancing Benefits

December 09, 2020
Various goods-to-person technologies have risen to the challenge of social distancing by creating naturally spaced workstations for employees and allowing companies to continue their business momentum. In some cases, ramping up to match shifts like we’ve seen in ecommerce. In Q3 2020, about $1 in every $5 was spent on online sales, according to U.S. Commerce Department retail data.

B2B Warehousing: Automation to Transform your Operations

September 30, 2020
Our second webinar of the Supply Chain Explained: LIVE series featured advice from Bastian Solutions’ Director of Consulting, Jason Tenorio, on challenges everyone in the B2B warehousing world is facing.

AutoStore anuncia la campana de micro-fulfillment (Spanish)

January 08, 2020
AutoStore está redefiniendo el servicio minorista y de atención al cliente con una nueva campaña de microprocesos y conceptos de diseño interesantes que ayudarán a los minoristas a mejorar la experiencia de la tienda del cliente.
Posted in General Blogs

Why Spare Parts Distributors Should Consider Goods-To-Person

December 18, 2019
Over the years, Bastian Solutions has partnered with several OEMs & spare parts distributors to improve their order fulfillment systems. We’ve found that goods-to-person systems are a great fit.
Posted in System Automation

En quoi consiste l'AutoStore? (French)

June 04, 2019
L’AutoStore est un système automatisé de stockage et de récupération de type marchandises vers personnes, leader du marché en termes de densité de stockage.

Industrial Real Estate Considerations for Goods-to-Person Technologies

February 21, 2018
Just as the internet has been an enabler for e-commerce, today’s modern goods-to-person (GTP) automation technologies have been an enabler for e-commerce order fulfillment, especially when those orders are delivered on the promise of next-day or same-day delivery.

Manufacturing Automation, Material Handling, and the 21st Century

July 11, 2017
Modern manufacturing facilities are relying on new technologies and innovations to produce higher quality products at faster speeds with lower costs. Implementing more intelligent software and hardware is the only way to compete; however, those technologies have levels. Read: Manufacturing Automation, Material Handling, and the 21st Century
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