The Material Handling Blog

The Efficiency Power of AutoStore Systems

Jason Blackney

October 23, 2024

Is your warehouse struggling with inefficiencies, space constraints or the need for faster fulfillment? The AutoStore system, an innovative goods-to-person storage solution, is designed to tackle these challenges head-on. With its unique cube storage design and robotic automation, AutoStore offers configurability, flexibility, and efficiency for modern warehouses. AutoStore is an excellent solution for companies that need to maximize the storage space within their facility. Partnering with a skilled integrator like Bastian Solutions ensures seamless implementation and optimization of the AutoStore system, revolutionizing your warehouse operations.

3 Key Factors in Goods to Person Throughput Design

Brent Davis

January 10, 2024

From a mechanical standpoint, a goods-to-person system certainly can attain the tote delivery rate advertised on a vendor’s website. However, these advertised rates do not consider the primary determinant for the throughput rate that is actually realized at a goods-to-person work station – the pick cycle time.

4 DC Design Focus Areas: Beyond Automated Warehouse Technology

Adam Cole

July 12, 2023

Streamlining the complex processes of getting products from inbound receiving to outbound truck loading requires thoughtful orchestration of functions within the four walls of distribution and fulfillment centers that extends beyond selecting the right automated technology. Let’s take a look at five more areas that you’ll want to consider during the planning phase to unlock even more efficiency opportunities.

The Value of Intralogistics Software in Effective Material Handling

John Young

February 15, 2023

Material handling is a very exciting industry to be a part of in 2023. The demand for fast, efficient and reliable storage and fulfillment is higher than ever, which has led to some amazing advancements in technology. Goods to person systems, robotics, automated trailer loading, and automated vehicles are just a few of the amazing technologies that everyone in the industry is talking about. These solutions can add incredible value to a distribution center, but there is a critical piece behind the scenes that can make or break the entire system: software.

Tackling Returns: An Online Clothing Retailer Changes the Game

Kyle McCarty

December 14, 2022

Dealing with returns and reverse logistics can be a struggle for ecommerce order fulfillment - especially in the retail and consumer goods industries. Here's how we helped one client improve their returns process.

Automation: A Backbone to Streamline your Omnichannel Processes

Harish Kulkarni

November 23, 2022

In this fast-paced industry where customers are looking for the fastest delivery and using multiple channels to complete their purchases, brands need to be nonstop active. Today, almost all consumers check reviews and compare prices both online and offline before making a purchase.

4 Questions to Ask Before Selecting Goods-to-Person Solutions

Linda Grady

August 17, 2022

Over the past few years, the phrase “goods to person” has become mainstream. As distribution facilities look to service customers more quickly, optimize warehouse space, and improve accuracy of order fulfillment, goods-to-person technologies have become a realistic option to accomplish these goals.

Sorting Through Sorters: Your Guide to Sortation Conveyor

Kyle Eubanks, Sommer Miller

July 27, 2022

The heart of most distribution centers today is sortation. If it is applied correctly, products are efficiently routed to appropriate areas of the facility. Applied incorrectly, and the consequences can be catastrophic, often times costing companies millions of dollars in wasted labor and non-value added processes. Read: Your Guide to Sortation Conveyors

3 Steps to Choosing Material Handling Technologies that Last

Bastian Himmeroeder

July 06, 2022

Technology advancements are being made all the time, whether it’s new gadgets or software. In fact, it seems as though any time you look at the latest tech news a newer version of a product you've just purchased has come out. The same challenge exists with material handling and supply chain automation. Whether it's upgrading a conveyor system, adding a goods to person or AS/RS (automated storage and retrieval system), or state-of-the-art robotic automation, there are several factors that one should consider when looking into a new technology.

Optimizing the Outbound Logistics Process

Sriram Bandal

June 29, 2022

With the boom in the ecommerce market, companies will have to optimize outbound processes in order to keep up with the race and continue to meet customer expectations – correct orders with on time fulfilment. Let's look at how.

Small Scale Robotic Automation Drives a Big Impact for Gerrie Electric’s Distribution

Jacob Notten

June 15, 2022

“Our existing 26,000 square foot facility was just not enough.” Gerrie Electric turned to small scale automation to unlock warehouse footprint and productivity opportunities quickly and reliably. The result – error-free picking, a boost in throughput, a trajectory to achieve and beat a targeted 3-year ROI and room to accommodate their immediate growth for additional robots and ports to handle the increased demand. As the largest independent, electrical lighting and automation distributor in Ontario, Canada, Gerrie Electric serves customers ranging from car and steel OEMs, pharmaceuticals and individual contractors performing on-site electrical installations.

5 Common Mistakes in Distribution Center Operation Design

Adam Cole

June 08, 2022

Before products can be sent on their way to individual doorsteps or stores, there are a lot of individual yet highly connected functions. All of these tasks are housed in a single DC (distribution center). As straightforward as it may seem to get products from inbound receiving docks to outbound shipping and truck loading, there are a few key considerations to avoid common mistakes in layout and design. Unlocking efficiency opportunities means thinking through safety considerations, the placement of functions and technologies in the warehouse, understanding of drawbacks or potential challenges, and evaluating what can and cannot or should not be automated. Let’s take a look at some of the common mistakes and considerations to avoid them.

Key Interface Testing for a Successful and Seamless AS/RS Integration

Nick VanWallaghen

June 01, 2022

The testing phase is one of the most crucial and often overlooked project phases when planning for an AS/RS (automated storage and retrieval system). Selecting an optimal technology for a customer’s specific needs is only the first step of the process, testing helps to highlight additional opportunities, refine warehouse operations with the new automation, as well as mitigate unforeseen challenges. As we look into what goes into a typical test plan for an AS/RS, there are four stages that can be considered testing staples: remote interface testing, internal integration testing, integration testing with the customer and UAT (user acceptance testing) with the customer.

How to Fix Conveyor Belt Tracking in 3 Easy Steps

Scott Wargny

May 11, 2022

One of the biggest pain points in the life of a maintenance technician or installer is conveyor belt tracking. Here are a few helpful tips to lookout for and an easy, 3-step process to get your belt running right down the middle.

Projetando uma solução de triagem: 3 chaves a considerar

Carlos Galbiati, Jordan Wengert

February 24, 2022

O Diretor de Fulfillment atribui a você um projeto para especificar um novo sistema de triagem e transportador capaz de "dobrar" as capacidades atuais. Por onde começar? Primeiro, comece entendendo e desafiando a verdadeira triagem e os requisitos do sistema. Os sistemas de transporte e triagem são soluções projetadas. Como a maioria dos problemas de engenharia, a solução geralmente é tão boa quanto suas entradas.

Conveyor Systems: The Easiest Automation for Speedy Workflows

Lakshmi Sagar

February 22, 2022

For decades, conveyor systems have been crucial for warehousing and logistics operations. Conveyor systems are used in all fundamental warehouse processes to transport raw materials out of storage to the production line, move products into other storage devices, and move final product into packaging lines, or transport packaged products to shipping. It is the most basic automation for anyone in the facility to transfer materials between long distances on varying elevations.

Software and Automation for Third Party Logistics

Sheila Dooley

January 19, 2022

With the increased demand for ecommerce fulfillment and varied distribution channels, more companies are turning to 3PLs to provide the logistics.

A Few Points to Remember When Palletizing Bags

Mark Zeilinger, Steven Hogg

December 16, 2021

Putting a bag on a pallet and conveying it is a simple enough concept; however, the variations in product must always be kept in mind if you want to prevent product damage and misaligned pallets. Here are five points to remember when using bag palletizing systems... Read More >>

Strengthening Supply Chain Operations During India's Peak Festive Season

Vinayak Bhat

October 26, 2021

Festive season 2021 is expected to bring numerous opportunities for retailers and ecommerce companies. The excitement with festive promotional sales offers will create massive online traffic, impact product sales and company turnover, and put enormous pressure on companies’ supply chain processes.

More than a 3D Model: Emulation “Digital Twin” Warehouse Visualization

Bryan Evans

October 20, 2021

Emulation and digital twins are powerful tools that can provide some very real benefits in the world of controls engineering and system integration.

Tompkins Robotics: Automating Hyperlocal and DC Sortation from End to End

Bailey Ludlam

October 13, 2021

In today’s global market – facing an acceleration in ecommerce and managing the impact of the Coronavirus pandemic – flexibility is not only key, but a necessity. The flexibility to scale up or down and use automation where it fits best in order to help to maintain a leading edge in the industry markets. Facilitating greater speed, agility and adaptability in warehouse distribution and order fulfillment, Tompkins Robotics’ solutions are designed to allow customers to be more successful in dynamically changing environments. In 2019, Bastian Solutions added Tompkins Robotics’ autonomous mobile robot (AMRs) solution to our growing portfolio of automation capabilities. We talked to Mike Futch, the CEO and President of Tompkins Robotics, for a deeper insight on the technology and future of DC automation development.

PUMA’s Automation Evolution: Retail eFulfillment with Advanced Warehouse Systems

Patrick Miner

September 29, 2021

“Quite frankly, we were gonna burst.” Sports company PUMA was not only quickly outgrowing their primary U.S. ecommerce distribution center in California, they were also facing increasing pressures in the rapidly evolving and growing North America ecommerce retail market. And, this was prior to the rapid ecommerce growth triggered by the COVID-19 pandemic. Looking to reach their east coast customers faster and more efficiently, a new automated warehouse was planned and opened in 2020 in Indianapolis, Indiana.

Richelieu uniformise l’exécution des commandes pour améliorer l’expérience client

Kevin Auger

September 16, 2021

Richelieu souhaite améliorer la satisfaction des 90 000 clients et plus qu’ils servent au Canada et aux États-Unis en exécutant les commandes de façon plus rapide et fiable. À titre d’importateur, de distributeur et de fabricant de matériel spécialisé de calibre mondial, Richelieu gère plus de 130 000 UGS. En plus d’une approche qui vise à uniformiser et à accélérer l’exécution des commandes, Richelieu a été en mesure de consolider le stockage externe en tirant profit de ses installations à Montréal. Elle s’est tournée vers Bastian Solutions pour obtenir des conseils et pour mettre en place la bonne combinaison de technologie d’automatisation pour augmenter la durée de vie de l’installation de Richelieu et mettre en place un système qui l’aide à maintenir de façon constante un service à la clientèle de grande qualité.

Designing a Sortation Solution: 3 Keys to Consider

Jordan Wengert

September 01, 2021

Conveyor and sortation systems are engineered solutions. Like most engineering problems, the solution is typically only as good as its inputs. Accurate data upfront ensures the solution is tailored to your individual business requirements and product specifications.

Richelieu Streamlines Order Fulfillment for Improved Customer Experience

Kevin Auger

August 05, 2021

Serving more than 80,000 customers in both Canada and the United States, Richelieu aimed to increase customer satisfaction with faster, reliable order fulfillment. As an international importer, distributor and manufacturer of specialty hardware, Richelieu manages over 110,000 SKUs. In addition to a faster and more streamlined order fulfillment approach, Richelieu was able to consolidate external storage by leveraging their Montreal facility. They looked to Bastian Solutions to advise and implement the right combination of automation technology to add to Richelieu’s facility longevity and implement a system that helps them reliably maintain strong customer service.

Leveraging 3 Common Put Wall Drawbacks for Improved Order Fulfillment

John Padgett

July 21, 2021

Put walls aren’t new but their many operational benefits continue to stand out and help drive distribution center efficiencies, despite some common drawbacks. For companies with high order commonality and batch picking, put walls can easily have a dramatic impact to picking labor. Put walls are simply shelving units with several cubbies of the same or varying sizes, dependent on the orders being processed. Modern units have light indicators at the front and back of the wall to help direct operators to pick and put items.

4 Ways Warehouse Industrial Robots Can Maximize Your ROI

Trent Wideman

June 30, 2021

Analyzing the tasks, rates and capabilities can help not only maximize the robotic system but also help reduce the need for ancillary equipment and additional investments, creating a more streamline operation.

Rethinking DC Packing Automation for E-fulfillment

Chris Bratten

June 16, 2021

Pick, pack and ship is fairly straightforward but with increasing pressures to process orders faster and faster, these tasks can give your company a competitive edge.

4 Types of DC Automation Maintenance for Less Operation Downtime

Joe Phillips

June 02, 2021

Maintenance in the material handling industry can be put into four distinct categories: Reactive, Preventive, Predictive or Reliability Centered Maintenance practices. No matter if you have just a small conveyor system or a multimillion dollar fully automated distribution center you will have to perform maintenance activities to keep the equipment running. For each method, there are pros and cons.

4 Steps for Evaluating and Deciding on DC Automation

Brent Davis

May 26, 2021

If your distribution center has grown in both SKUs and order volume or your typical order has shifted from retail to more ecommerce sales resulting in larger requests for smaller orders; it’s possible your picking productivity isn’t where it should be.

Making the Most of Automation for Food and Beverage Manufacturing

Dexter Smith

May 05, 2021

Adding advanced technologies to a distribution or manufacturing operation can certainly create efficiencies. With food and beverage, I’ve found that there are four key focus areas that can help manufacturers truly make the most of automating their processes.

Modernizing DC Operations: Automation Requires Management

Sheila Dooley

March 24, 2021

More companies are starting to prioritize automation while those that had already put a lot of focus on automation are not looking to slow down. In fact, there is greater emphasis on it. Companies are realizing the competitive advantages that automation provides and are starting to challenge why adding a goods to person or ASRS system may or may not work in their business.

Investments are Causing Massive Disruption in the Automation and Robotics Field

Alex Haines

March 17, 2021

The amount of new technologies emerging to support distribution and supply chain automation is also rapidly increasing; and for good reason.

Automated Distribution: Bringing Innovation to Pharma Fulfillment at Knipper

Hunter Senn, Tim Brown

February 03, 2021

Now with access to 75% of the U.S. population with 2-day ground service, Knipper can deliver product to customers faster, thus increasing customer satisfaction, creating unique opportunities, and greater specialization in direct to physician fulfillment.

Scalable Automation: Creating Optimization for Today and Tomorrow at Parts Town

Joe Campbell, Spiros Tzanetakos

December 16, 2020

Parts Town needed a way to get ahead of their 30 percent year over year growth. Order printouts and manual push carts bustling from one side of the warehouse to another just wasn’t working anymore. Wanting to embrace their success without sacrificing their promise to customers of same-day delivery, Parts Town turned to Bastian Solutions. It was time to envision a new approach and make better use of their space.

Drones en la Cadena de Suministro

Carlos Candia

December 09, 2020

Era sólo cuestión de tiempo para que los proveedores logísticos, los integradores y las diferentes empresas multinacionales empezaran a buscar maneras de aprovechar esta tecnología.

Goods to Person Systems Stretch Beyond Social Distancing Benefits

Greg Conner

December 09, 2020

Various goods-to-person technologies have risen to the challenge of social distancing by creating naturally spaced workstations for employees and allowing companies to continue their business momentum. In some cases, ramping up to match shifts like we’ve seen in ecommerce. In Q3 2020, about $1 in every $5 was spent on online sales, according to U.S. Commerce Department retail data.

Multi-Site Project Implementations: Consistency Drives Efficiency

Kyle McCarty

November 18, 2020

As the global effects of COVID-19 continue to play out, demand for contactless shopping via eCommerce is increasing putting pressure on fulfillment. Businesses are scrambling to identify opportunities to increase supply across their distribution networks. Many are seeking support from automation systems integrators (conveyor, robotics, software, controls) across several fulfillment sites at once. While multi-site implementations can be challenging, when executed successfully they can achieve greater results than single-site implementations.

Pandemic Accelerated Growth: 5 Ways AGVs and AMRs are an Asset to Your Operations

Chris Morgan

November 12, 2020

Automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) are transforming the way manufacturing and distribution centers operate. They are easier than ever to integrate into your operations and are currently seeing a significant boost in adoption.

Black Friday Prep: Peak Season Trends

Matt Kuper

November 06, 2020

Although 2020 has been an unpredictable year with unprecedented commerce demands, this year worldwide ecommerce sales have already increased by 18% more than last year. That’s $3.5 trillion USD, according to Shopify. And, it’s expected to nearly double by 2023 to more than $6.5 trillion. Chances are that planning was already underway to shift processes to accommodate for the expected growth in ecommerce before the COVID-19 pandemic hit. However, the state of the world during the pandemic greatly shortened the time frame in which updates and changes needed to be made. Companies everywhere scrambled to quickly pivot based on their unique situations.

Using an AutoStore ASRS as a Manufacturing WIP Storage Buffer

Ahmed Arif

October 22, 2020

With the advent of cube storage solutions, non-traditional ASRS have become more prevalent. In certain applications, the cube storage solution can be denser (smaller facility footprint) and less expensive than traditional ASRS.

Hyper-Local Fulfillment 101: Permanent Changes in Buyer Behavior

Alex Haines

October 14, 2020

This supply chain evolution has created the need for hyper-local fulfillment, which also comes with its own challenges. Customers expect things like free or low-cost shipping, same or next day delivery, hassle-free returns and inventory to be always in stock, just to name a few.

Breaking the Ice on Cold Storage Automation

Robert Humphry, PE

October 08, 2020

Bastian Solutions’ Supply Chain Explained: LIVE webinar series continued with Robert Humphry, manager of systems sales taking a look at the complicated industry of frozen and refrigerated goods.

B2B Warehousing: Automation to Transform your Operations

Jason Tenorio

September 30, 2020

Our second webinar of the Supply Chain Explained: LIVE series featured advice from Bastian Solutions’ Director of Consulting, Jason Tenorio, on challenges everyone in the B2B warehousing world is facing.

Ecommerce Automation: Addressing Overnight Changes in Buying Patterns

Matt Kuper

September 24, 2020

In the first installment of our Supply Chain Explained: LIVE webinar series, Director of National Accounts Matt Kuper discussed the massive impact that the COVID-19 pandemic has had on the ecommerce supply chain. With retailers shifting to more online sales, grocers managing more buy online, pick up in store (BOPIS) orders, and supply chain interruptions across the globe hindering the ability to order parts or products, we saw a major shift in buying patterns for both B2B and B2C.

Business Intelligence and the Benefit of Sofware Analytics

Chris Bratten, Eric Cameron

September 21, 2020

'Business Intelligence' and 'Analytics' are buzzwords in our society. Any google trend search will show the rise of these buzzwords over the last 15 years. Everyone wants to make smart business decisions based on the data that they have; and everyone wants to know that they have made smart business decisions - and how to improve on those decisions. This is especially true in the automated warehousing industry as these systems need to produce an ROI to justify the expense of implementation.

10 Types of Ancillary Equipment for Industrial Robotic Systems

Trent Wideman

September 03, 2020

Now, more than ever, companies struggle to staff industrial areas due to the ongoing labor shortage. Robotic systems can accomplish many tasks within an industrial environment, including palletizing, depalletizing, case packing, machine tending, and many other roles.

Microfulfillment Part 2: Pros and Cons

Greg Conner

July 29, 2020

The term “microfulfillment center” has quickly become one of the top buzzwords in material handling. But what is it and is investing in it the right decision for your supply chain?

Microfulfillment Part 1: What is Microfulfillment?

Ahmed Arif

July 22, 2020

Without a doubt, microfulfillment is one of the hottest trends in supply chain. The ability to get products into consumers’ hands quicker than your competitors is the ultimate leg up, so not only is it a trend, but it’s a strategy enabling today’s retailers to decentralize fulfillment, create a better customer experience and redefine the retail landscape. So, what is it?

Promoting Warehouse Worker Safety Post-COVID-19

Jason Nowak

June 23, 2020

During this global coronavirus pandemic, people are concerned with protecting themselves and their families from contracting and spreading the disease; many go to extraordinary measures to ensure everyone they care about stays healthy. For employers, this protective nature extends to the employees who are the foundation of their business too.

A New Graduate's Experience in the Warehouse Automation Environment

Kevin Najdienow

June 03, 2020

Graduating from university is an exciting and meaningful milestone for many. Following shortly after is a huge leap into the first full-time position of your career

How Automation is Helping During a Pandemic

David Musch

May 14, 2020

Because of COVID-19, many manufacturing companies are finding themselves needing to change operating procedures. Here's how automation is helping one company make much-needed PPE.

Robot EoAT Tool Changers: How & Where They Are Used

Mitch Stevens

April 07, 2020

On any given production line, workers pick up different specialized tools to complete different tasks. End of arm tool changers allow robots to do the same.

The Importance of Validating AGV Design with Simulation

Jiayao Zhang

March 05, 2020

AGVs have some pretty impressive benefits, but only if implemented correctly. Here's how simulation can ensure the right AGV count and design for your warehouse or manufacturing operations.

Delivering Best Buy's Supply Chain Transformation

Linda Grady

March 03, 2020

Learn how we helped Best Buy overhaul its omnichannel operations and supply chain network to stay competitive against Amazon.

Replenishment: The Hidden "Traffic Cop" of Distribution Operations

Mike Prince

February 27, 2020

Without a solid, well-designed replenishment strategy as part of a fully integrated operation, picking systems can't operate at their optimal level. Here are some tips to help.

Why Spare Parts Distributors Should Consider Goods-To-Person

Kyle Dorge

December 18, 2019

Over the years, Bastian Solutions has partnered with several OEMs & spare parts distributors to improve their order fulfillment systems. We’ve found that goods-to-person systems are a great fit.

Automation is Here to Stay (and Improve Your Life)

Blake Bearden

November 21, 2019

I often get asked about automation’s effects on employment. Here are some lessons from history that show how the implementation of automation improved the quality of our lives by changing the kinds of jobs available.

How to Choose the Correct Divert for Your Sortation Conveyor System

Jack Barry

November 12, 2019

With so many options available, choosing the right type of divert for your sortation system can be difficult. These are the factors to consider.

The Value of a Good System Test Plan and Test Scenarios

Sheila Dooley

November 06, 2019

As distribution centers become more automated, a well thought-out and formal warehouse system test plan and test scenarios can help conquer these increasingly complex systems.

How an Apparel Company Moved from a 3PL to In-House Distribution

Chris Bratten

October 17, 2019

After previously relying on a third-party logistics company to handle shipments to its global customer base, Adore Me knew it was time to bring its order fulfillment operations in house.

How the World's Largest Wine & Spirits Distribution Center Ships 25 Million Cases Each Year

Chris Bratten

August 20, 2019

After consolidating all the inventory and functions of its Florida facilities into a single location, Southern Glazer’s Lakeland, Florida facility is now the largest liquor spirits and wine distribution hub on the planet.

Automation's Effect on Flexibility

Joe McGrath

July 31, 2019

When exploring automated solutions, it’s important to consider not just the benefits, but the overall impact each will have on your operations - including their effects on flexibility.

What is AutoStore?

Ryan Nicholas

June 04, 2019

Learn more about this unique automated warehouse storage system and what makes it the best option for maximizing storage density.

3 Ways Simulation Modeling Optimizes Distribution Center Design

Tim Duket

May 30, 2019

System simulation modeling is a very effective strategy to validate the future-state design of a distribution center, but the benefits don’t end there.

What are Photo Eye Sensors, and How Do They Improve System Automation?

Blake Smith

May 21, 2019

Whether they’re used to sense the presence of boxes on a conveyor or parts on a manufacturing line, photo eyes help keep automated systems running around the world.

Technological Advancements Enabling the Growth of Robotic Picking

Jason Tenorio

April 04, 2019

In the very near future, robotic picking will become mainstream, facilitating a 24/7 picking and order fulfillment environment. Improvements in a few existing technologies have helped pave the way.

Palletizing and Depalletizing with Cobots

Geoff Schreiber

March 28, 2019

Palletizing and depalletizing with collaborative robots just made a huge step forward. These easy-to-integrate solutions can handle a range of product sizes and styles while eliminating the need for safety fencing and requiring minimal floor space.

The Customizable Gripper That’s Changing Robotic Handling

Adam Kulon

March 26, 2019

Until recently, handling delicate products required a human touch. The flexibility and dexterity of Soft Robotics' new modular collaborative robot gripper kit changes that.

7 Energy Considerations for Material Handling Automation

Kyle Dorge

March 11, 2019

Automation can provide a wealth of benefits with the right system. Don't overlook these 7 energy-related questions when selecting which automation technologies are best for your operation.

Labor Management’s Role in Automation

Justin Willbanks

February 21, 2019

While effective labor management is vital in any operation, it’s critical to not lose sight of its importance as the supply chain and material handling industry moves further down the path of automation.

Trends Driving the Case for Distribution Center Automation

Mike Senuta

January 31, 2019

An overview of the economic and technological trends that are increasing demand (and ROI) for distribution center automation.

Integrating Conveyor into a Part Press Operation

David Musch

January 25, 2019

When trying to determine the best automated solution for a manufacturing application, it’s important to ask the right questions.

AutoStore Black Line: Your Questions Answered

Derek Cribley

January 15, 2019

What's different about the new AutoStore Black Line? We've put together a Q&A so you can learn what's new and if it's right for you. Read: AutoStore Black Line: Your Questions Answered

AutoStore Black Line: Las respuestas a sus preguntas (Spanish)

January 15, 2019

¿Qué tiene de diferente el nuevo sistema AutoStore Black Line de bienes a persona? Hemos preparado un Q&A para que pueda aprender qué hay de nuevo y si es adecuado para usted.

AutoStore Black Line : Reponses a vos questions (French)

January 15, 2019

Qu'est-ce qui différencie le nouvel AutoStore Black Line? Nous avons préparé un Q&R pour que vous puissiez découvrir les nouveautés et savoir si cela vous convient.

AutoStore Black Line: Resposta para as suas duvidas (Portuguese)

January 15, 2019

O que há de diferente no novo sistema de mercadorias para pessoas da AutoStore Black Line? Preparamos uma sessão de perguntas e respostas para que você possa aprender o que há de novo e se é certo para você..

Which Products Should Go into a Goods-To-Person System?

Ahmed Arif

January 03, 2019

Considering a goods-to-person system, but not sure which one to choose or what to put inside? Start by analyzing your data.

5 Questions to Ask When Considering AGVs

Mason Cole

November 30, 2018

Wondering whether automated guided vehicles (AGVs) are the right solution for your material handling problem? These 5 questions will help.

Are You Being Held Hostage by Your Material Handling Provider?

Greg Conner

July 03, 2018

One of the most important questions you should ask before choosing your material handling systems provider is: do they program in an open controls architecture? The implications of the answer might surprise you.

The Benefits of Automating Line Replenishment with Electronic KANBAN

Blake Bearden

June 01, 2018

With the improvements and new technology in material handling, we can take the idea of Kanban to whole new levels. The question is, what level of Kanban implementation, if any, is right for you and your facility? Read: The Benefits of Automating Line Replenishment with Electronic KANBAN

New Brew of Software for Beverage Distribution

Chris Bratten

May 16, 2018

Consumers are getting more tech savvy when it comes to purchasing goods. The common trend is to be faster, more accurate, and provide decision-making information on-demand. The wine and spirits industry is no different, which is why smart distributors are investing in new hardware and software.

Industrial Real Estate Considerations for Goods-to-Person Technologies

Blake Bearden

February 21, 2018

Just as the internet has been an enabler for e-commerce, today’s modern goods-to-person (GTP) automation technologies have been an enabler for e-commerce order fulfillment, especially when those orders are delivered on the promise of next-day or same-day delivery.

Automated Order Routing: A Keystone of Your Warehouse Control System

Mohammad Shaban

February 16, 2018

From intelligent modules, to proactive monitoring, and complete data visibility into your operations; Automated Order Routing is a software system that will be the keystone to holding your entire operation together. Read: Automated Order Routing Defined

Mini-Load ASRS: What is it & why does Australia need it?

Bastian Solutions

January 24, 2018

ASRS is the short way of saying “Automated Storage and Retrieval System.” Although these systems have been around for several years, many in warehousing facilities have not heard of it, and those who have might not exactly understand what it is or how it could benefit their operations.

The Magic Behind Online Shopping

Cody Caissie

December 19, 2017

E-commerce fulfillment is on the rise and investing in automating these facilities streamlines operational processes. Through the use of robotic ASRS, supply chain software, and conveyor sortation, fulfillment centers are beginning to look a lot like high-tech versions of Santa's workshop.

Robótica e a otimização de espaço de armazenagem

Marcelo Souza

November 10, 2017

Apesar da tecnologia de armazenagem e retirada automatizada (ASRS) não ser exatamente recente, é notável o nível de desenvolvimento e sua capacidade de solucionar problemas complexos otimizando processos logísticos economizando espaços ao máximo.

From the “Other Side” – Perspectives from a Systems Integration Rookie

Matt Bangert

October 19, 2017

Material Handling is not as large of a household term as many of us would like, but once you have product that needs handled, you must know certain levels about the industry. Here's my first material handling systems integration experience.

A 3-Step Method to Warehouse Optimization

Wade Brown

September 27, 2017

While there are many different areas and processes you can focus on when attempting to optimize your warehouse, this three-step method can be applied to all areas of your warehouse in one form or another.

Up, Up, & Away: Spiral Conveyor vs. Incline Conveyor

Bastian Solutions

August 16, 2017

In a perfect world, every conveyor system would be flat. However, this is hardly ever the case. People, equipment, walls, and daily operations always seem to get in the way. Therefore we must go over, under, or around.

Which Sortation Technology is Correct for Your Application?

Codi Wilson

August 09, 2017

There are many different technologies to choose from when selecting a sortation conveyor, and each solution should be compared to ensure that the correct sorter is used to meet your system needs. Let's explore the options.

On-Demand Packaging Saves Time, Space and Money

Ron Smith

August 03, 2017

Have you heard anyone talk about “on demand packaging”, “right sizing boxes”, or “custom box making”? These terms refer to using box making equipment to deliver the sizes of boxes you really need, when you need them. Here's why it's beneficial.

A Beginner's Guide to Order Picking Technologies

Nick VanWallaghen

August 01, 2017

Time to impress upper management with four picking technologies you should know when beginning a career in the supply chain.

Configuring Your AutoStore System: 5 Design Parameters

Ahmed Arif

July 25, 2017

AutoStore is an automated, high density warehouse storage system. Its modular design and standard components make its configurability nearly endless.

Manufacturing Automation, Material Handling, and the 21st Century

Brandon Trammell

July 11, 2017

Modern manufacturing facilities are relying on new technologies and innovations to produce higher quality products at faster speeds with lower costs. Implementing more intelligent software and hardware is the only way to compete; however, those technologies have levels. Read: Manufacturing Automation, Material Handling, and the 21st Century

Is Your Warehouse Traffic Resembling a Busy Interstate?

Jake Ethridge

June 22, 2017

Self-driving cars are the future of our roads, but manufacturing and distribution centers have been using autonomous vehicles for years. Are AGVs right for you?

Automated Storage and Retrieval Systems (AS/RS): A Beginner's Guide

Mike Clemens

May 31, 2017

Automated Storage and Retrieval Systems (AS/RS) are not new technologies. They actually became commercially available in the 50’s and 60’s. Since then, there have been vast improvements. Is an ASRS right for your warehouse? Let’s dive into this technology to find out. Read: Should You Consider an Automated Storage and Retrieval System

Navigating the World of Automated Warehouse Vehicles

Adam Cole

May 12, 2017

The world of automated warehouse vehicles can be confusing. Just consider the various types of available guidance systems: wire-guidance, magnetic tape and magnetic paint, laser-guidance, inertial navigation, and camera based imaging (i.e. vision-guidance). When you factor in the type of vehicle, e.g. tugger, unit load, custom, etc., the task of selecting a specific platform can be overwhelming.

Supply Chain Software Making a Big Impact for Small Business & Startups

Chris Bratten

April 20, 2017

Large companies have teams of statisticians, data scientists and engineers to solve complex logistical problems. Companies like Amazon invest millions of dollars for small improvements to their already lean and efficient operations. But what about companies just starting off in warehouse distribution? How can these companies plan for growth while maintaining small, budget friendly operations?

Bastian Solutions Unveils Its ZiPline Conveyor Shoe Sorter

March 28, 2017

Bastian Solutions is proud to introduce a shoe sorter as the newest addition to its ZiPline Conveyor product line. Over the years, our team has integrated and installed many shoe sorter designs. Using that experience, we are proud to manufacture our own shoe sorter, featuring some unique design improvements.

4 Benefits of Material Handling System Simulation

Tim Duket

March 08, 2017

Modern material handling systems employ increasingly complex hardware and software to optimize material flow and order fulfillment. As such, committing to a new design, or to modifications of an existing system, can become a daunting task. Learn how simulations can help.

If Julia Child Upped Her Throughput: Food Grade Conveyor 101

Ahmed Arif

February 16, 2017

As standards of food manufacturing and distribution change with new mandates, food manufacturers and processors sometimes struggle to keep up. The regulations may require facilities to modify their existing material handling equipment for new, updated equipment that meets current standards. This article sheds light on which conveyor is best for conveying various food products.

Key Considerations When Designing Goods-to-Person Systems

Nathan Busch

January 26, 2017

The ever-increasing need to satisfy customers in the world of order fulfillment is causing the warehouse and distribution industries to consider more efficient and cost-effective solutions to satisfy the need. This has lead many companies to implement, or consider, higher-automation solutions that include goods-to-person technologies. Read: Key Considerations When Designing Goods-to-Person Systems

Taking Ownership of Your New Automation System

Sheila Dooley

December 07, 2016

A customer who is ready and willing to take ownership of their new automation system is more likely to be successful

I am Thankful for….Same Day Shipping!

Sarah Fronczak

November 22, 2016

As Thanksgiving approaches, I would like to admit that I am very thankful for same day shipping. Yes, of course this comes behind my family, friends, home, etc. However as part of a two-working-parent household with two young boys, this convenience is a lifesaver. Continue Reading: I am Thankful for….Same Day Shipping!

3 Considerations to Prep Your Order Fulfillment for Black Friday

Alex Haines

October 17, 2016

In order to be best prepared for seasonal peaks such as Black Friday and its potential 10:1 volume spike, distribution leadership must begin looking at how their warehouses are set up.

Tecnologia Avançada de Separação de Pedidos traz Melhorias para Operadores de E-Commerce

Mauricio Ferreira

October 07, 2016

Acompanhando o grande sucesso do e-commerce é fácil imaginar como é crítico e eficiente o processo de separação de pedidos de empresas de e-commerce. Seus clientes esperam receber seus pedidos cada vez mais rápido e por outro lado o único caminho de atender as expectativas é usando sistemas automáticos ao invés de operação manual.

How to Select and Optimize Cost Effective Material Handling Systems

Adam Cole

September 20, 2016

In any distribution or manufacturing operation, material must be moved from point A to point B. This movement is not free; so whether it is people, conveyors, or automated guided vehicles (AGVs) being used to transport goods, the cost to move material has a significant impact on a company’s bottom line.

Be the Box: Using Visualization to Create a Better Material Handling System Design

Ron Smith

August 19, 2016

When creating your material handling system design, visualizing your product's path and any potential bottlenecks ensures an efficient design that will be successful now and in the future.

What Does a Material Handling Systems Integrator Do and How Can It Benefit My Business?

Sky Hernandez

August 10, 2016

If you're wondering why you've been directed to a material handling systems integrator by an OEM or if you stumbled across a website in an attempt to learn more, then here's some information on the benefits of a systems integrator and what you should expect. Read: Benefits of a Material Handling Systems Integrator

Spare Parts and Why You Need Them

Joe Campbell

July 20, 2016

Whether you require conveyor system spare parts, robotic spare parts, or other spare parts inventory, having those critical items on hand is key to keeping your material handling system at maximum uptime.

Next Generation Goods-to-Person System Extends Beyond the Storage Buffer

Matt Kuper

March 28, 2016

Goods to person automation is an ever growing field that represents a revolution in the material handling industry – eliminating the costly and time-intensive process of having operators travel throughout the warehouse to pick. There are many options out there, but all of these technologies are representing only half of the goods-to-person concept.

Which Goods-to-Person Technology is Right for Your Operation?

Tim Duket

March 08, 2016

With increasingly high customer expectations in the world of order fulfillment, many distribution and warehouse managers are searching for ways to improve throughput, accuracy, and efficiency. To help, we need look no further than the best-in-class Goods-to-Person (GTP) technologies that are changing the face of order fulfillment.

Your Path to an Automated Warehouse: 3 Things to Know

Mohammad Shaban

February 23, 2016

Peace of mind, organization, simplicity. These are things we all strive for in life, and of course within the four walls of a warehouse or distribution center. To achieve these goals in your operation, here are 3 steps for implementing proven intelligent technology into your current process.

Complicated vs. Complex Automation Systems

Ahmed Arif

October 22, 2015

At first glance, complicated and complex systems might sound the same, but a closer look at your business model and SKU seasonality will reveal which system will work best for you.

The E-Commerce Pick Module

Matt Kuper

October 15, 2015

Goods-to-person picking, the new buzzword in material handling, is a great option for operations with a high number of SKU’s and a relatively low cubic velocity of SKU’s, but in an operation that has very fast moving or large items, it can be prohibitively expensive to use this technology throughout. Sometimes it is best to use, or supplement a goods-to-person operation, with a pick module.

The Importance of Preventative Maintenance for Your Automation Systems

Bastian Solutions

September 03, 2015

We’re hearing more and more from material handling and packaging automation facilities that having spare parts on hand is a luxury they can’t afford. But what is your facility sacrificing if your production line comes to a screeching halt when a component fails?

6 Helpful Tips for Installing Conveyors in Freezers

Greg Conner

August 25, 2015

In the conveyor world, there aren’t many more challenging applications than freezer installations. The deep cold introduces many obstacles for components. In general, the colder you go, the more things you must take into consideration. Here are 6 helpful tips for ensuring a successful freezer conveyor installation.

3 Steps to a Great Turnkey Material Handling System

Jonathan Syrett

August 20, 2015

A turn-key material handling solution is the complete design, build, and installation of material handling equipment. This type of solution allows you to work with one company to ensure your project exceeds expectations from start to finish. Here's what you should expect during the three phases of your turnkey project...

How to Select the Right Container for Conveying Products

Joe Campbell

July 01, 2015

Are you considering the purchase of a conveyor system to transport your product in the warehouse? If so, there can be many factors to consider when deciding how to convey your material, especially when it comes to the box or container holding the material. In this article, we’ll discuss a few things to keep in mind.

10 Tips for Setting Up a Label Print and Apply System

Matt Adams

May 19, 2015

Automatic print and apply units can be tremendously helpful in labor reduction and product throughput if done correctly. They can also cause a lot of downtime and operator headaches if done incorrectly. The intent of this article should be to spark focus and attention to design considerations before implementation. This can be used as a guide and hopefully generate interest in systems of this nature.

ROI Factors in a Material Handling Automation Project

Danny Watson

April 08, 2015

Introducing automation into a business can be a large and intimidating project. A good deal of time and money are generally invested up front in order make the project successful. However, there are several benefits automation can bring about that help justify these expenses.

The 5 Inefficiencies STEALing from Your Distribution Center

Jason Nowak

March 05, 2015

There are 5 common inefficiencies and resource wasters STEALing from distribution operations everywhere, but today’s goods-to-person technologies can turn those losses into profit in as little as 2 years. Let’s look at these five wastes and how goods-to-person systems are overcoming them.

Conveyor System Best Practices in the Pharmaceutical Sector

Bastian Solutions

March 03, 2015

After comparing its warehousing operations to industry best practices, Roche Diagnostics Operations (RDO) revealed opportunities to improve processes by standardizing across all warehouses and implementing a more automated material handling system. In doing so, Roche was able to increase pack rates, reduce operating costs, and gain better visibility of carton-level details. Read: Conveyor System Best Practices in the Pharma Industry

Growing E-Tailer Increases Throughput 200 Percent with Order Fulfillment Automation

Bastian Solutions

February 11, 2015

To keep up with strong consumer demand, Monoprice, Inc. needed an order fulfillment automation system to help increase daily throughput from roughly 300 orders per hour up to 1,000 orders per hour.

The Top 3 Specifications for Designing Effective Sortation Systems

Joe Campbell

October 29, 2014

Whether a project is a multi-million dollar distribution center or a small shipping system, one thing that can make or break it is how efficiently the system can sort the product. To avoid issues and ensure a successful sortation system, one of the most important factors is thoroughly discussing our customers’ specifications prior to the design.

A Picture is Worth a Thousand Words: Benefits of 3D renderings and simulations

Michael Yochum

October 24, 2014

A key component in our sales process is the creation of 3-D renderings and simulations. With advanced modeling and software tools, Bastian Robotics can bring 2-D drawings to life with highly accurate renderings and illustrations that can alleviate many system concerns...

The Top 3 PC-Based Software Features for Industrial Controls Programming

Kevin Alexander

September 18, 2014

When programming controllers for an industrial automation project, I base my platform (PLC, PAC, or PC) on a variety of project details, one of which is the software that drives the platform. Here is a review of the 3 top features I look for on the software side of a platform decision..

How to Create a Better Warehouse Layout

Marvin Logan

August 20, 2014

It is important that a warehouse has enough space to operate efficiently. However, it may be even more important that the space is laid out in a way that optimizes the warehouse’s abilities. Here is a 4-step process used by our consulting team to create the best facility layout.

How to Prepare for a Weekend Cutover

Matt Kuper

May 15, 2014

Now that your new material handling system is designed, it’s time to get it installed and working properly. The trick is to complete the switch from your old system to your new one with as little downtime as possible.

When Meat and Material Handling Equipment Meet

Aaron Jones

April 03, 2014

When in review of some of the most demanding and extreme conditions that material handling equipment (MHE) can be subjected to, the applications can be quite daunting. But despite all the smoke, fumes, dirt, grease, and grime, perhaps the most extreme applications for MHE can be found in one of the cleanest industries of all: meat and poultry processing plants.

Material Handling in a Conveyor World

Austin Trusty

February 13, 2014

Even as new material handling technologies enter the market, conveyors seem to remain a critical part of almost every automation system. Here's a brief overview of conveyors and their uses as well as some considerations for choosing the right one to ensure your system performs at peak performance.

5 Reasons Designing a Distribution Center is like Shopping for a New Home

Bastian Media

February 06, 2014

Designing your distribution center is just like shopping for your perfect home. When you shop for a house or are looking to build a new one, you take into account many things including planning, work, space, flow, and amenities (automation)...

How Supply Chain Software Keeps iHerb's New DC Running Smoothly

Ryan Bliss

January 28, 2014

With a distribution center full of automation plus 35,000 SKUs to manage, iHerb’s Hebron facility relies on Exacta 6.0, a warehouse control system (WCS) and suite of supply chain software to ensure the entire system runs seamlessly and orders get to customers in the most efficient manner possible.

All I Want for Christmas is an Empty Box?

Gregg Durham

December 19, 2013

I was recently talking with a client who wants to improve productivity by increasing the efficiency of his facility’s picking operation. As we talked, I learned he was thinking about going to a pick to pack methodology, so I asked him how he was going to get the boxes to his operators...

4 Advanced Picking Technologies Improving E-Fulfillment

Marvin Logan

December 04, 2013

Following a hugely successful Cyber Monday, it’s easy to see why an efficient and accurate order fulfillment process is critical to today’s retailers. Customers are expecting orders to arrive faster, and one way of doing that is injecting a little automation into an often manual operation.

5 Critical Items to Share with an Integrator When Requesting a Proposal

Rodger Katter

November 07, 2013

When a client comes to us for assistance in solving facility issues, they walk the fine line between sharing too many views or not providing enough information. Both situations can be detrimental to the proposal process, so for best results here are the 5 key pieces of information to provide an integrator...

Measure Twice, Cut Once: Getting the Most Out of Your System Data

Marvin Logan

October 23, 2013

In junior high I’d taken a "Shop" class. Here I honed my love for building, creating and also learned a valuable life lesson: measure twice and cut once. I still find this adage helpful to this day, especially when helping new clients analyze their operations and prep for the future.

How to Build Better Supply Chain Software: Use Automated Unit Testing

Justin Kaffenberger

October 16, 2013

There are many practices that go into creating great software, but one of the most efficient and effective ways to do that is through automated unit testing. It might sound difficult, but once I explain, you will understand how this common, but often overlooked, programming feature is worth the extra time.

Automated Case Picking Systems: Finding the Right Fit for Your Company

Derek Cribley

September 11, 2013

As an increasing number of companies move toward the use of automated case picking systems, it is important that they first determine the best one for their business.

The Importance of 3D Models in Automation

Jason Nowak

August 29, 2013

Have you ever spoken to a client about a proposal that you’ve spent days, weeks, or even months on, and they don’t understand the basics of how the system is supposed to operate? In these instances, 3D models can be one of the best presentation tools.

Project Planning: How Much Does Conveyor Cost?

Bill Bastian II

August 08, 2013

If your are looking to increase efficiency in your warehouse or distribution center, you’ve probably considered installing conveyor or updating your current conveyor system. If so, the pricing you receive will vary based on your needs and the scope of the project; however, here are some general conveyor pricing guidelines to help you determine a project budget.

How to Increase Productivity Within Your Warehouse Fulfillment Center

Bill Bastian II

July 22, 2013

Automation is an effective way to increase productivity in the workplace, but it still requires a careful approach to meet your needs and fit your budget. Depending on the size and demands on your warehouse and employees, different levels of automation may provide the most reliable returns and better productivity...

The Importance of Qualified Maintenance Personnel and a Spare Parts Inventory

June 26, 2013

A facility’s conveyor system is often the lifeblood of a business but often it is not treated as such. Unplanned downtime disrupts production and directly affects the bottom line, but downtime can often be avoided or greatly minimized with qualified and effectively trained maintenance personnel as well as an adequate on-site spare parts inventory.

What You Should Expect From a Warehouse Control System

Eric Cameron

May 21, 2013

Making the move to automate warehouse processes and operations is no small decision. Not to mention that choosing the type of automation, and how much of it you plan to install, can significantly affect the success of the project. There are many factors to consider and...

Bastian Solutions’ Complete Guide to Conveyor Systems

Bastian Solutions

May 16, 2013

We are often asked for more information about the different types of conveyors available, the benefits a conveyor system provides, and how it affects productivity in the workplace. To answer all these questions and more, we are happy to provide our complete guide to conveyor systems...

Enclosed Track Overhead Conveyor: True, Tried and Tested

May 09, 2013

Enclosed track overhead conveyors have been around for many years, some dating back to 1919 when they were used in automotive assembly plants. However, this type of conveyor is not just for moving automotive parts or clean clothes. It provides a host of other benefits as well...

PC-Based Controls vs. PLC-Based Controls for Machine Automation

Ron Daggett

April 24, 2013

PC-based controls were all the rage a decade or so ago. I saw many systems delivered with PC-based controls touting advantages ranging from less cost to more functionality. From my perspective, it seems as though the tide has turned in recent years back to PLCs, so let's take a minute to review the pros and cons of each... Read More >>

How to Increase System Availability without Redundancy

Taha Rajabali

April 19, 2013

Redundancy in system design means duplicating or triplicating equipment so if primary equipment fails, system operation continues uninterrupted. On a recent project which implemented redundancy to achieve high system availability, or up time, I began to research whether there were alternate ways of reaching high availability without the use of redundancy. Here are some solutions I discovered...

From the Vine to My Table...

Eric Brunkow

April 17, 2013

In college, I was given the opportunity to attend a wine tasting session to learn the basics and proper food pairings. Since then, I was fortunate enough to marry an individual whose hobby is cooking and who over the years has enjoyed seeking out the right (reasonably priced) wine to go with whatever dish she might have prepared. However, it is after the wine is made and bottled that my private interests have intersected with my professional endeavors; somehow this bottle has to get from the winery to my table...

Fundamentals of a Successful Material Handling Weekend Cutover

Michael Thoma

April 09, 2013

Weekend cutovers are becoming more popular as demand for system reliability, increasing throughput, and ever-changing products drive facility managers to find new system solutions, while avoiding the headaches of taking down their current system during business hours. I have helped in a few material-handling cutovers, so I would like to share my thoughts on how to complete one successfully. Here are a few of the fundamentals...

Order Fulfillment Technologies Compared

Nancy Hauer

April 03, 2013

You know what your operation needs: a better, faster, and more accurate order fulfillment solution. As with most things, however, the order fulfillment process is much more complex and involves people, resources, record keeping, and transportation—all of which require time and management.

When Does Automating Case Storage Make Economic Sense?

Mike Clemens

March 21, 2013

Over the last few years, I have seen more client interest in automated case storage systems. While the cost justification for some of these installations was based upon very high labor costs; I think the technology costs have dropped to the point where it can have a wider application.

Size Does Matter...When It Comes to SKUs

Derek Cribley

February 28, 2013

I just had a discussion with a colleague in our consulting group about a client who wanted him to design a picking area. The problem was the client didn’t have any product size information. To this client, the size of a case was “case size,” and an individual item was smaller than “case size.” Regrettably, many distribution operations have little information about the size of the product they are distributing, but know size information has many advantages...

10 Simple Tips for Basic Conveyor Troubleshooting

Dan Williams

February 19, 2013

I have seen people push boxes along powered conveyors too many times. Just fix it already! If you want to get that conveyor moving again, here are 10 tips I've learned to help you troubleshoot the problem and hopefully get it running... Read More >>

The Intangible Benefits of Used Equipment

Mark Colzani

January 17, 2013

Used automation equipment is seen by some as too risky an investment, and by others, as an easy way to save a project's budget while still getting all of the hardware they desire. Like all projects, there are pros and cons to used or refurbished equipment, but when the opportunity for used automation presents itself, it is worth the time to closely examine it as an option...

Simulation or Animation – What’s the Difference?

Marvin Logan

January 10, 2013

Simulation, animation, they’re basically the same thing, right? With the graphic capabilities of some simulation software packages, such as Demo 3D, it’s easy to see why people think these are synonyms. In reality, an animation is a moving picture used for demonstration, while simulations can be used for so much more...

5 Tips for Choosing the Right Automation Proposal

Mark Colzani

December 05, 2012

You spent years trying to get this new automation project in the budget, and you just found out it's been approved! So after months of planning, you've developed a detailed bid specification for what this project requires, and you've released a detailed RFQ. You might think all the hard work is behind you, but you're actually just getting started. Here are 5 tips to help you choose the right automation proposal...

What's New in Goods-to-Person Mobile Robots for Full and Split Case Picking

Bill Bastian II

October 10, 2012

With Kiva serving as a catalyst, in the last 18 months there have been several new entrants into the goods-to-person mobile robot category for full case and split case picking, and for good reason. There are many advantages to implementing this technology in your distribution center...

The Foundation of Conveyor System Design

Gregg Durham

September 07, 2012

As a material handling system integrator, one of the most popular requests we receive from our clients is to design a conveyor system for their operations. When this happens, one of the first things we do is ask about the product this new system will convey. Surprisingly, many customers don't understand why we need this information, but the product specifications are the foundation to building a great conveyor system, and here's why...

Material Handling Automation in Brazil: New Rules for a Changing Market

Guillermo Albaladejo

August 27, 2012

Brazil, and South America in general, is a very good market as it is expanding, resourceful, demographically buoyant, and with increasing rates of population entering the middle and upper classes, boosting consumption; however, many business models are about to change as this occurs, mainly due to labor cost’s rapid increase...

3 Technologies Driving Efficiency Gains in the Medical Service Industry (and Shortening Hospital Visits)

Jason Nowak

August 22, 2012

While waiting for all the materials to come together from various locations to assemble the cast for my son's leg, I began analyzing the logistics management required to ensure the proper materials are available when needed throughout the hospital..

Manufacturing Renaissance in the U.S.?

Mark Colzani

July 26, 2012

It wasn’t all that long ago U.S. manufacturing prowess was the envy of the world, but then numerous U.S.-based companies decided to move their manufacturing operations abroad due to world competition and cost constraints. In recent years, however, a fascinating and somewhat silent trend has developed; U.S.-based manufacturing is making an exciting and notable comeback .

Automatic Print and Apply: Blessing or Pain?

Bastian Solutions

July 11, 2012

Are there machines out there that can automatically print a shipping label for a container and apply it without anyone touching it? Why yes, there are. As much as that might seem like a miracle machine, they can come with their fair share of headaches, but let’s start with the positives...

Automation: Not Always About the Dollars, But Always About the Sense!

Aaron Jones

June 21, 2012

When considering why some manufacturing and distribution companies have implemented automated material handling systems , you often hear of financial statements including a solid Return of Investment (ROI), prompt Payback Period, or Strong Internal Rate of Return (IRR) . While it cannot be debated that the financial justification for an automation project is very important, financial evaluation alone should not be the only criteria when considering whether to automate . Here are 10 additional benefits to justify automation...

Synergy of Information and Material Handling Automation is Key in Supply Chain Management

SPS Chauhan

May 08, 2012

Business is ever changing and competition is always increasing, but the companies that can properly harness the power of automation in their supply chains will thrive into the future...

Getting Air: New Vertical Conveyors Raise the Bar

Derek Cribley

April 11, 2012

Who doesn’t have fond childhood memories of jumping over objects, whether it was on a bicycle, sled, skis, or dirt bike? Well, “getting air” is not just a kid’s dream; our customers want it, too. It seems like almost every project has some requirement to elevate product from one level to another.

5 Steps to Eliminate the “Madness” of Your Next Project

Nancy Hauer

March 12, 2012

March Madness is finally here, and there's a reason it's called "madness." The unexpected often happens - which is very exciting in sports, but not so much with a mission critical project. To reduce the "madness" that can often overwhelm and impede project success, follow this simple outline. As a result, you will save time, effort and money over the lifespan of the project.

Is Leasing an Option for Automating Your Distribution Center?

Mark Colzani

March 01, 2012

Leasing larger, higher priced equipment is a very common practice for all sorts of companies, large and small. This makes sense because there are many benefits to doing so...

Would you Choose a Systems Integrator or an Original Equipment Manufacturer for Your Logistics System?

Bastian Solutions

February 16, 2012

There are three key elements that differentiate a systems integrator from an original equipment manufacturer: product life cycle, successful integration of products, and choice of system products. Taking a look at these can help you make an educated decision when researching both options. Continue Reading >>

Vectura ASRS Stacker Crane Offers System Flexibility

Johan Källvik

January 04, 2012

The Vectura unit load stacker crane is a flexible and modular design concept which allows our customers to quickly configure the crane and ASRS to their specific application.

Does Santa Claus need a Material Handling System?

Robin Kochis

December 28, 2011

As I learned more about material handling systems, I thought--a silly thought I admit--that even Santa Claus would be more efficient with a conveyor system...

The Sensitive Engineer: Using Monte Carlo Simulation to Understand the Sensitivity of a Complex System

Bastian Solutions

November 23, 2011

During the design process of any system, it is desirable to know how the possible range of input values will affect the system output. One back-of-the-envelope method is to assume the amount of resources the system will use, err on the high side, and protect yourself against failure.

Identifying the "Old Bob" in Your Material Handling System

Max Felger

November 17, 2011

Technology in today's material handling world is changing at a record pace and will only continue that same trend. As I see this pattern, it reminds me of how history really has so many lessons for us today.

The Pros and Cons of Implementing a Robotic Mixed Pallet Building System

Jason Nowak

October 14, 2011

The topic of robotic, or automatic, mixed pallet building has come up quite a bit recently, so I thought I'd share some of the benefits and challenges that go along with it.

Material Handling Trends and Technologies Improving the Supply Chain

Stuart Schneider

September 08, 2011

Today's economic climate has put enormous pressure on companies to obtain quicker returns on their investments, so as manufacturers research and develop new material handling equipment , this issue is becoming increasingly important. Customers want solutions that offer not only a strong return on investment but do so faster than ever before. The material handling industry is responding with new equipment, technology, and systems that enable complete supply chain visibility , thus allowing customers to see how their investments are impacting their overall operation. The following are just a few of the trends and technologies helping to make this possible. Read More >>

No Longer a "Simple" Machine: The Advancement of the Automated Guided Vehicle (AGV)

Bastian Solutions

September 01, 2011

While AGVs are most well-known for their use in distribution and manufacturing environments, application of the Automated Guided Vehicle has broadened during recent years to include advanced robotics technology that is no longer restricted to the industrial environment.

The #1 Way to Increase the ROI of Your Automation System

Jason Nowak

July 20, 2011

So you're planning to invest, or have already invested, thousands or millions of dollars in your industrial automation system to ensure the long-term growth and success of your company. That's great! Now it's time to make a relatively small investment that will help you maximize the return on investment (ROI) from your new system, and here's how...

Who You Gonna Call? A Sales Engineer!

Roger Wilke

July 07, 2011

If your business is in manufacturing or distribution, you are likely faced with a common dilemma in today's business environment -- lack of resources. Nowadays, businesses stay very lean in terms of personnel, and this often leads to some troubling questions for management. One answer might lie in the availability of a good field sales engineer. A field sales engineer (FSE) is an individual with both the sales and engineering experience needed to address technical solutions for your business.

Choosing Between a Robotics Integrator or Manufacturer

Jason Nowak

June 13, 2011

I've had the opportunity to work for both integrators and for a manufacturer of industrial robotic arms. One of the questions that I've had many clients ask me over the years is whether they should buy a robotic solution directly from the manufacturer or from an integrator.

Finding the Perfect Automated Storage and Retrieval System

Derek Cribley

June 09, 2011

Last month a colleague of mine, Derek Cribley, wrote a blog article about the evolution of Automated Storage and Retrieval Systems (ASRS) since he first started working with them 15 years ago. To give you an appreciation for the breadth of solutions available, I thought I could share my experience from a recent project I worked on involving an ASRS system for pallet storage. Read More >>

To Move or Not to Move...Your Existing Material Handling Equipment

Gregg Durham

May 13, 2011

When companies are moving to a new facility, I'm frequently asked whether it's better to move existing equipment to the new location or to purchase new, and my usual answer is that it depends on many factors. Now I know this really isn't an answer at all, but the decision can't be made without first asking several important questions .

The New World of Automated Storage and Retrieval Systems

Derek Cribley

March 25, 2011

As I was recently working on an Automated Storage and Retrieval System (ASRS)project, I had the opportunity to reflect on how much the technology has changed in just the past few years. One of the more valuable references I was using--from the Material Handling Institute of America --divided the ASRS technology into two main families: fixed aisle and carousel/vertical left module (VLM). However, some of the new advances in ASRS have a hard time fitting into either of these categories.

Out With the Old, In With the Newly Retrofitted Conveyor

Dan Williams

March 17, 2011

Retrofitting what you already own is often just a fraction of the cost of replacing it with new conveyor, and you can also gain new functionality.

Robotic Palletizing vs. Conventional Automated Palletizing

Bastian Solutions

January 26, 2011

When a business decides to automate its palletizing process , there are essentially two choices: robotic or conventional. What are the differences between these two technologies? What are the advantages? Read More >>

7 Industrial Robotics Hazards and How to Avoid Them

Steven Hogg

January 05, 2011

Many companies wonder whether robots are safe to implement in their facility. Although an industrial robot will improve the ergonomic conditions in a production area, there is a perception that the robot will create an unsafe work environment. Although industrial robots do contain some potential hazards, they are all preventable as long as workers are well educated on the robotic system and the robotic integrator has fulfilled all job requirements, including proper installation, programming, and risk assessment. Read More >>

Top 3 Reasons to Consider Material Handling System Simulation

Marvin Logan

December 29, 2010

To showcase the usefulness and advantages of material handling simulations I've included the top 3 reasons one should consider simulating their current or future processes.

Lessons Learned from Conveyor Design: A Modular Conveyor Development Success

Bastian Solutions

November 05, 2010

When Bastian partnered with Blue Arc Engineering to design Bastian Solutions' conveyor, a zero accumulation conveyor, we knew that there would be hundreds of different products that would have to be conveyed. Thus, we manufactured a conveyor that could handle very small products as well as large and heavy boxes on inclines, declines and horizontal conveying applications. We learned a lot from turning modular product development into “Modular Conveyor Development."

Having a Voice (Solution) In Your Future

Aaron Jones

September 14, 2010

Voice-directed warehousing activities have come a long way since they were first introduced. The biggest physical benefit that generally comes to mind is the ability to remove distractions such as scanning guns and pick lists, freeing both of the operator’s hands to perform work.

Mixed Load Palletizing: Can it be done?

Bastian Solutions

July 15, 2010

The good news is that this long talked about concept has been proven within the last few years. You can hardly be in business anymore without being impacted by the need to deliver only what your customer needs. The days of shipping excess are over and everyone is looking to eliminate waste in their supply chain process.

Options Available with AS/RS Technology

Aaron Jones

March 05, 2010

This article will discuss some of the options available to the designer for Unit Load AS/RS Systems. Mini and Micro Load systems will be discussed in the next article.

Pick To Light (PTL) vs. Pick To Voice (PTV)

Marvin Logan

November 13, 2009

Supply Chain Consultant Marvin Logan debates which is better: Pick-to-Light or Pick-to-Voice.

How a Material Handling Engineering Study is Performed

Marvin Logan

April 23, 2009

An Engineering Study is an inexpensive and efficient way to add temporary expertise to help study a distribution or manufacturing issue and come up with an engineered solution. At Bastian Solutions, we identify and measure several key performance indicators that, in most situations, management doesn’t have the time or the experienced staff required to...

Retrofits and Cutovers: What to Know Before Modernizing Your Automation System

Warehouse Robots: Are Collaborative Robotic Palletizers the Best Fit for Your Application?

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