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6 Considerations for Retail E-Fulfillment Polybag Packing Automation

August 16, 2023
Bag or box? They aren’t the only packing options, but they are certainly the most prevalent when it comes to retail fulfillment. With ecommerce activity on the rise, planning for and designing DC efficiency around single order pick and pack operations is a necessary shift to remaining competitive in the retail industry. Not only does this factor into meeting consumers’ quick turnaround expectations but also in keeping costs low. When it comes to packing and shipping, you can make efficiencies in larger factors such as operations and system design but also in smaller details like the size of the parcel. Shipping fast and cost efficiently is a balancing act that starts in warehouse or distribution center design. Whether you are working with polybags, boxes or both, appropriate automation sizing and integration with surrounding equipment has immediate and lasting impacts.

Sorting Through Sorters: Your Guide to Sortation Conveyor

July 27, 2022
The heart of most distribution centers today is sortation. If it is applied correctly, products are efficiently routed to appropriate areas of the facility. Applied incorrectly, and the consequences can be catastrophic, often times costing companies millions of dollars in wasted labor and non-value added processes. Read: Your Guide to Sortation Conveyors

5 Methods for Reducing Product Loss in Your Warehouse

July 20, 2022
There are a few major concerns in distribution system design that need to be consistently addressed. One of the most critical cost concerns is financial waste through damaged product. In a post-recession era when companies are working to “stay lean”, managing product waste is a tangible area where capital investment can lead to great returns.

3 Steps to Choosing Material Handling Technologies that Last

July 06, 2022
Technology advancements are being made all the time, whether it’s new gadgets or software. In fact, it seems as though any time you look at the latest tech news a newer version of a product you've just purchased has come out. The same challenge exists with material handling and supply chain automation. Whether it's upgrading a conveyor system, adding a goods to person or AS/RS (automated storage and retrieval system), or state-of-the-art robotic automation, there are several factors that one should consider when looking into a new technology.

How to Fix Conveyor Belt Tracking in 3 Easy Steps

May 11, 2022
One of the biggest pain points in the life of a maintenance technician or installer is conveyor belt tracking. Here are a few helpful tips to lookout for and an easy, 3-step process to get your belt running right down the middle.

Outfitting Industrial Robots for Extreme Warehouse Environments

April 20, 2022
Hot, cold, corrosive – these environments, and more, inherently require a little extra care when it comes to planning labor and tasks. The same goes for introducing any automated technologies. After all, you need them to operate correctly and avoid any unnecessary damage. Often pulled in to support tasks that need to be reliably repeatable, industrial robotics are an excellent option to support safer work in unique environments. When looking at any robotics application, it’s crucial to consider the conditions under which the task is happening. Whether it’s palletizing, welding, paint, or part handling, the working environment – temperature, exposure, application, and materials – plays a key role in the way automation equipment is selected, outfitted, and designed. Let’s take a look at some of the most common challenging environments and what can be done if the environment is too harsh for most standard industrial robots.

Achieving Success with Goods to Person Starts with Software

March 17, 2022
With all this innovation and growth in the goods to person warehouse automation sector, it’s vital to factor the impact on the whole system’s integration, tied together through software and controls. To compensate, WES systems are getting larger and more complex in order to integrate with new technologies provided by other vendors coming to market. To truly optimize a goods to person system, customers should consider each GTP technology’s merits, but also the software that will manage its operations.

Projetando uma solução de triagem: 3 chaves a considerar

February 24, 2022
O Diretor de Fulfillment atribui a você um projeto para especificar um novo sistema de triagem e transportador capaz de "dobrar" as capacidades atuais. Por onde começar? Primeiro, comece entendendo e desafiando a verdadeira triagem e os requisitos do sistema. Os sistemas de transporte e triagem são soluções projetadas. Como a maioria dos problemas de engenharia, a solução geralmente é tão boa quanto suas entradas.

RH Brown: Industry-Leading Material Handling Solutions in the Pacific Northwest

February 09, 2022
In 2021, Bastian Solutions announced that RH Brown Co., a fourth-generation family-owned material handling solution provider, became the newest Toyota member company. We talked to RH Brown Co. President Scott Larsen, who launched system integration and automation offerings after taking the helm as the fourth-generation leader. “With the evolution of the company, our primary focus on our customers hasn’t changed. Our primary focus today is working closely with our customers to identify specific project objectives that are most impactful to the success of their business,” says Scott Larsen.

Top 5 Benefits of Pick to Light Explained

January 05, 2022
Pick to light has become a staple of warehouse distribution and order picking. Here are the top 5 benefits. What if there was an easier, automated way to locate these items? Say, when you want to find an item a beacon of light illuminates to direct you to the appropriate aisle, and then another beacon of light illuminates to get you to the correct shelf, and eventually the exact location on the shelf.

6 Ways to Maximize Your Warehouse Software Support Plan

December 22, 2021
Downtime for fulfillment operations quickly adds up to lost revenue and the ability to restore operations is critical, especially for systems that rely on heavy automation. Don’t get caught in a tough situation. Here are six details worth knowing about warehouse software support plans.

A Few Points to Remember When Palletizing Bags

December 16, 2021
Putting a bag on a pallet and conveying it is a simple enough concept; however, the variations in product must always be kept in mind if you want to prevent product damage and misaligned pallets. Here are five points to remember when using bag palletizing systems... Read More >>

Designing an Optimal Pallet Monorail System

December 01, 2021
When it comes to pallet transport, pallet monorail systems offer a solution that can be significantly less expensive than an equivalent roller conveyor system. Accommodating various applications and adjustable for performance levels, once you’ve determined that a pallet monorail system is the right transportation solution for your application, the next step is putting together an initial concept design.

When is it Time to Introduce Automated Vehicles to Your Distribution Center?

November 01, 2021
How do you determine when it’s time to integrate an automated vehicle solution in your DC (distribution centers)? Discover how these automated systems can help you navigate your warehouse confidently and take your operation to new heights.

Manufacturing Automation: 3 Key Technologies for Improved Safety and ROI

October 06, 2021
Compact and scalable automation options are trending across consumer-facing markets like grocery and retail but when it comes to manufacturing, leading advanced technologies are also proving to be foundational for future growth.

Is a Pallet Monorail System the Right Transport Solution?

September 08, 2021
Goods to person and goods to robot solutions are trending topics when it comes to distribution fulfillment but what about heavier and larger pallet transport? Pallet monorail systems are one of the fastest and most efficient ways to transport pallet loads throughout a facility. This technology goes by many different names including “Electrified Floor Track System (EFTS)”, “Electrified Monorail System (EMS)”, or sometimes just “Monorail.” In the most general sense, a monorail system is comprised of two key elements: - Track - provides guidance and power - Trolleys - physically move the pallets along the track system; self-propelled The scalability makes them a great investment, less than a roller conveyor system, and an option worth considering. Below we take a look at standard ways this solution can optimize your operations.

Designing a Sortation Solution: 3 Keys to Consider

September 01, 2021
Conveyor and sortation systems are engineered solutions. Like most engineering problems, the solution is typically only as good as its inputs. Accurate data upfront ensures the solution is tailored to your individual business requirements and product specifications.

Cold Food Storage: Leveraging 5 Key Automation Technologies

August 25, 2021
Real estate is a hot item right now. Coupled with changing consumer grocery and ecommerce buying habits and frozen goods growth, cold storage is in demand. Whether a metropolitan location, to satisfy microfulfillment and hyperlocal needs, or as a regional distribution center, commercial real estate availability has dropped according to Real Capital Analytics. Cold storage industry growth, however, is projected at 4.5% by 2023. This means storage providers are faced with the challenge of optimizing facilities while handling increased inventory volumes and speed. How can cold chain supply professionals effectively prepare for this expected growth? By eliminating inefficiencies and leveraging the right material handling automation.

3 Common Processes You Can Automate with AGVs

July 07, 2021
“Automate it.” Every industrial engineer is familiar with this phrase, whether it comes from executives or industry demand. Today’s businesses are always looking to make their processes more efficient and flexible, and automation can be one of the best tools to achieve these goals in light of business growth and market changes. Reaping the most benefit from a modernized system isn’t easy and requires careful planning. Achieving operational goals of increased productivity and decreased waste within your budget, are a significant challenge. No two automated material handling solutions are ever the same. Each company and industry sector may require different solutions based on their specific objectives, parameters and constraints.

Accurately Visualize Robotic Systems with Computer Simulations

June 09, 2021
As industrial robotic technology has improved over the years, so has related simulation software. So much so, that a majority of the upfront programming for a robotic system is typically now completed in simulation software first before being implemented in a physical robot. The sophisticated software programs used for robotic simulations replicate real world robotic conditions within a 3D virtual environment. These tools allow for detailed customization providing a reliably clear view of how a robot will operate before its built and integrated. This gives customers peace of mind of how their investment will support their operations.

4 Types of DC Automation Maintenance for Less Operation Downtime

June 02, 2021
Maintenance in the material handling industry can be put into four distinct categories: Reactive, Preventive, Predictive or Reliability Centered Maintenance practices. No matter if you have just a small conveyor system or a multimillion dollar fully automated distribution center you will have to perform maintenance activities to keep the equipment running. For each method, there are pros and cons.

Even Turnkey Automation Solutions Require Effective Training

April 21, 2021
You’re planning on implementing a new turnkey system for your business. Just like the name implies, implementation should be as easy as turning a key, right? Not quite.

Pandemic Accelerated Growth: 5 Ways AGVs and AMRs are an Asset to Your Operations

November 12, 2020
Automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) are transforming the way manufacturing and distribution centers operate. They are easier than ever to integrate into your operations and are currently seeing a significant boost in adoption.

Black Friday Prep: Peak Season Trends

November 06, 2020
Although 2020 has been an unpredictable year with unprecedented commerce demands, this year worldwide ecommerce sales have already increased by 18% more than last year. That’s $3.5 trillion USD, according to Shopify. And, it’s expected to nearly double by 2023 to more than $6.5 trillion. Chances are that planning was already underway to shift processes to accommodate for the expected growth in ecommerce before the COVID-19 pandemic hit. However, the state of the world during the pandemic greatly shortened the time frame in which updates and changes needed to be made. Companies everywhere scrambled to quickly pivot based on their unique situations.

5 Order Fulfillment Technologies to Keep an Eye On

October 28, 2020
As an independent systems integrator, Bastian Solutions is constantly evaluating the latest cutting-edge technologies. Largely driven by the continued growth of ecommerce, advancements in automated order fulfillment solutions continue at an unprecedented pace. Here are five order fulfillment technologies to keep an eye on…

How Much Does Pallet Racking Cost?

August 27, 2020
There are many factors which must be considered when pricing the various types of pallet racking. For the most accurate pallet racking price you should always consult with your material handling provider. However, what if you’re only looking for a ROM (rough order of magnitude) or high-level estimate? Below are a few rules of thumb that will help you determine a rough price estimate for pallet racking.

Implementing AGVs with Robotic Palletizing Systems

August 05, 2020
An automated guided vehicle’s (AGV) key role when interacting with robots is the delivery/removal of materials. Special attention needs to be given to interaction points in order to have a successful automation ecosystem

Microfulfillment Part 2: Pros and Cons

July 29, 2020
The term “microfulfillment center” has quickly become one of the top buzzwords in material handling. But what is it and is investing in it the right decision for your supply chain?

Promoting Warehouse Worker Safety Post-COVID-19

June 23, 2020
During this global coronavirus pandemic, people are concerned with protecting themselves and their families from contracting and spreading the disease; many go to extraordinary measures to ensure everyone they care about stays healthy. For employers, this protective nature extends to the employees who are the foundation of their business too.

How to Properly Select a Vertical Reciprocating Conveyor

June 17, 2020
With skyrocketing warehouse real estate prices in many parts of the country, Bastian Solutions is finding more of our customers want to make better use of their vertical cube.

Throwing Good Money After Bad: Addressing Failed Operational Investments

June 09, 2020
Throwing good money after bad often happens without the realization that it’s being done. We’ve worked with several clients over the years where the common thread across projects has been an investment in something of considerable capital value that simply isn’t well suited for the client’s operation.

How to Choose the Correct Divert for Your Sortation Conveyor System

November 12, 2019
With so many options available, choosing the right type of divert for your sortation system can be difficult. These are the factors to consider.

Automated Bulk Case Dispensing with Conveyor

October 30, 2019
Our client needed a better solution for building mixed-SKU orders. Here's how we designed a simple solution that increased speed and accuracy.

Sifting Through Single Item Sortation

October 01, 2019
Single item sortation is frequently used to quickly fill multiple orders that contain similar items. Here's how it works.

How the World's Largest Wine & Spirits Distribution Center Ships 25 Million Cases Each Year

August 20, 2019
After consolidating all the inventory and functions of its Florida facilities into a single location, Southern Glazer’s Lakeland, Florida facility is now the largest liquor spirits and wine distribution hub on the planet.

How to Identify a Replacement Conveyor Part

July 23, 2019
Replacing conveyor parts is a normal part of system maintenance, but it's not always easy to identify the right part number to reorder. This guide will help.

3 Ways Lift Assist Devices Can Benefit Your Manufacturing Process

June 06, 2019
Rather than risking damage or injury when moving large and heavy objects, more and more companies are turning to ergonomic industrial lift assist systems. Here are 3 benefits that make lift assist devices a worthwhile investment.

What are Photo Eye Sensors, and How Do They Improve System Automation?

May 21, 2019
Whether they’re used to sense the presence of boxes on a conveyor or parts on a manufacturing line, photo eyes help keep automated systems running around the world.

8 Questions to Consider When Choosing Warehouse Racking

May 17, 2019
While it’s pretty simple to construct, the art of properly choosing and implementing racking can either optimize or inhibit your storage density. These are some questions to consider to ensure you select the best warehouse racking solutions for your facility.

Choosing your Material Handling System: A Quest for the Right Solution

May 14, 2019
Your business is starting to take off and orders are coming in faster than you can keep up. It’s starting to look like time for an upgrade to your warehouse system, but where should you begin your search? These tips will help you start the journey.

Designing an Endless Metal Belt Conveyor Solution to Withstand High Temps

May 09, 2019
While every operation is different, some have unique challenges that require creative solutions. This client needed a conveyor that can tolerate high temps while transporting molten plastic. Here's how we designed the solution.

4 Signs It's Time to Replace That Outdated Conveyor System

April 30, 2019
Conveyor systems can last a long time, but even the best maintained systems only last so long. Here are 4 signs that it's time to replace your outdated conveyor system.

Technological Advancements Enabling the Growth of Robotic Picking

April 04, 2019
In the very near future, robotic picking will become mainstream, facilitating a 24/7 picking and order fulfillment environment. Improvements in a few existing technologies have helped pave the way.

3 Advanced Features of the Bastian Solutions Conveyor Shoe Sorter

April 02, 2019
From day one, the main design criteria for our Bastian Solutions conveyor shoe sorter was maximum uptime with industry-leading crash avoidance. That’s why we developed the best slat, shoe, and end offload in the industry.

The Customizable Gripper That’s Changing Robotic Handling

March 26, 2019
Until recently, handling delicate products required a human touch. The flexibility and dexterity of Soft Robotics' new modular collaborative robot gripper kit changes that.

The Emergence of Kiva Look-Alikes

March 14, 2019
After Amazon acquired Kiva Systems, these look-alike vendors have copied and expanded on the fetch & carry, goods-to-person fulfillment method.

SpeedCell: Store More in Less Space

February 26, 2019
Warehouse and distribution companies often need to hold many SKUs and pick faces in a small space. For this client, the SpeedCell storage system was the perfect solution.

5 Simple Ways to Protect Your Warehouse Pallet Rack

February 19, 2019
You've made an investment in your pallet racking, so why not take the next step and protect it? Here are 5 simple ways to protect your warehouse pallet rack and improve warehouse safety.

Tips on Integrating Pallet Flow Rack in a Freezer

January 23, 2019
Standard pallet flow components will not hold up to the rigors of cold storage, but these tips will help you find what will.

5 Questions to Ask When Considering AGVs

November 30, 2018
Wondering whether automated guided vehicles (AGVs) are the right solution for your material handling problem? These 5 questions will help.

The Art of Reusing Conveyor

November 28, 2018
When you’re tasked with reusing conveyor the customer already has, these tips will make the redesign and transition as smooth as possible.

What is a Pallet Positioner and Why Do I Need One?

November 08, 2018
Find out how pallet positioners like the PalletPal™ can make loading and unloading pallets faster, safer, and easier for your workforce..

Reaching The Apex 2018 in Review

November 06, 2018
A review of Bastian Solutions’ Reaching the Apex 2018, a 3-day supply chain and logistics event combining education, facility tours and one-to-one consulting to take your distribution operations to the next level.

5 Advantages of a Cobot from Universal Robots

October 30, 2018
Do you want to automate a process in your facility without breaking the bank? Here are 5 advantages of cobots.

Distribution Center Layout and Design - Part 1: Fundamentals

October 25, 2018
Before diving in to more complex topics, it’s important to have a general understanding of the types of DCs and the functions that happen inside. Read: Distribution Center Layout and Design - Part 1: Fundamentals

Distribution Center Layout and Design - Part 2: Systematic Layout Planning

October 25, 2018
Effective distribution center layout planning is essential for achieving optimal performance. Systematic Layout Planning is our preferred strategy.. Read: Distribution Center Layout and Design - Part 2: Systematic Layout Planning

Back to Basics: 4 Common Types of Racking & Their Benefits

October 18, 2018
Racking is one of the most basic tools in material handling. Here is a simple overview of 4 common types and their benefits. Read: Back to Basics: 4 Common Types of Racking & Their Benefits

A Guide to Testing Your Warehouse Execution System (WES)

October 16, 2018
A WES is a powerful tool that can help a wide range of warehouse DCs. Here’s what’s required to properly test and implement a warehouse execution system..

How Industrial Automation Helped Detroit Recover

October 04, 2018
With the perseverance of its manufacturing industry and the help of innovations like industrial automation, Detroit has made an impressive comeback.

5 Things to Consider When Implementing Trash Conveyor

September 27, 2018
Don’t throw your money in the trash! Here are the first 5 factors you need to consider when selecting trash conveyor.

Fixing a Conveyor Belt Tracking Issue

September 19, 2018
How a conveyor belt tracking issue let us prove our commitment to providing exceptional customer service.

How to Calculate the Ideal Building Column Spacing for Warehouse Pallet Racking

September 13, 2018
Anyone who has been through the process of laying out warehouse pallet racking knows the frustrations of trying to accommodate building columns… Read: How to Calculate the Ideal Building Column Spacing for Warehouse Pallet Racking

8 Top Recruiting and Interview Tips for Companies and Job Seekers

August 28, 2018
The hiring process can be a challenge for both companies and candidates. Here are 8 recruiting and interview tips to make the process better for everyone.

5 Cobot Applications for Distribution Centers

August 22, 2018
From picking, packing, palletizing and beyond, here are some distribution center applications that can benefit from using cobots, or collaborative robots.

Understanding Host System Integration with Exacta Intralogistics Software

August 07, 2018
Integrating supply chain software may seem intimidating, but with the help of our experts and a good software package such as Exacta, connecting your host software system to your automated material handling system is easy.

Understanding Host System Integration with Exacta Intralogistics Software

August 07, 2018
Integrating supply chain software may seem intimidating, but with the help of our experts and a good software package such as Exacta, connecting your host software system to your automated material handling system is easy.

Integrating a Modular Overhead Conveyor System

August 01, 2018
How Bastian Solutions evaluated and integrated an overhead conveyor system for a customer’s new manufacturing procedure.

Increase Revenue with Automatic Stretch Wrapping

July 26, 2018
You spend millions of dollars to get your product to the customer as fast as possible. So why let outdated wrapping procedures slow you down?

Think Globally, Shop Locally: Choosing Your Material Handling System Integrator

July 24, 2018
Whether you’re in Atlanta or Madrid, there are benefits to selecting a material handling system integrator with a local presence.

3 Factors for Proper Roll Handling

July 19, 2018
The key to any material handling operation is the collection of product data. For roll handling, these are the most important pieces of information to have.

4 Things to Consider When Selecting Wire Decking

July 11, 2018
After you’ve decided wire decking is the best option for your warehouse or distribution center, you still need to decide which options will work best. Here are 4 things to consider when selecting the best wire decking for your application.

Surprising Applications for Plastic Modular Chain Conveyors

June 28, 2018
Part 2 of our series on plastic chain conveyors. Typically used to transport clean, cool, or small products, plastic modular chain conveyors are surprisingly well suited for the opposite, too.

3 Reasons to Implement a Plastic Chain Conveyor System

June 26, 2018
The demand for plastic chain conveyor systems has been steadily increasing as companies realize the benefits they provide. Here are the top three reasons why you should consider using a plastic chain conveyor system.

5 Key Steps to Your Next Material Handling System Modification

June 20, 2018
In today's fast-paced, demand-driven world, material handling system modifications are almost guaranteed and required to keep up with competition. To ensure a smooth project and successful go-live, whether a brand new system or modification, follow these five steps.

Material Handling Ergonomics: 4 Products to Keep Your Workers Safe

June 14, 2018
Most material handling situations involve physically-straining or repetitive actions, such as lifting products from variable elevations, installing a component in an assembly process, or picking products into containers for order fulfillment. Those physical stresses could lead to worker injury and additional costs.

Understanding OSHA Safety Standards for Conveyor

May 09, 2018
Conveyor equipment can be dangerous if not used in the proper manner and with necessary safety precautions in place. To prevent injuries and accidents, OSHA has outlined several conveyor safety standards, which we'll review and expand upon. Read: Understanding OSHA Safety Standards for Conveyor

Decoding Your Bastian Solutions Conveyor Model Name

March 21, 2018
With Bastian Solutions Conveyor, we want anyone to look at the model name and instantly know what type of conveyor it is. To do this, our naming convention identifies three key features of any conveyor system--belt surface, conveyor function, and power type.

Your Pallet Racking Guide: Insider Tips on Selecting and Installing

March 08, 2018
Pallet racking is a common storage solution in warehouses, distribution centers, and manufacturing facilities of any size. Although common, there are many options to consider, so it’s good to understand your objectives before jumping into the proposal process.

It’s the Little Things: How Anti-Fatigue Mats Make a Big Impact

February 23, 2018
It’s easy to focus on highly automated material handling solutions, especially when these systems have technologies such as fast-moving robots, conveyor, or software. However, it’s just as important to focus on the basics of a material handling environment, including ergonomic products like anti-fatigue mats.

Is Mobile Pallet Racking the Right Fit for Your Warehouse?

February 01, 2018
In today’s world, we are continuously looking for ways to cut operating costs, maximize the capacity in our facilities, and become more efficient in our everyday processes. As industrial space becomes more difficult to find, mobile pallet racking is emerging as a viable solution.

3 Dock Door Equipment Options for a Warmer and Safer Winter

January 17, 2018
Many parts of the U.S. have felt the full force of a ‘bombogenesis’ nor’easter and overall freezing temperatures this season, making it a great time to consider ways to make sure your facility is protected against mother nature. Here are three options for dock door equipment to improve the safety and comfort of your facility.

Don’t Let Wash-Down Conveyor Leave You Feeling Drowned

January 10, 2018
Often times, when people think of wash-down conveyor, stainless steel comes to mind. That's correct, but there are several key components to successful wash-down conveyor. They are complicated as long as you work with a trusted vendor.

6 Considerations when Integrating Cold Room Conveyor

December 21, 2017
Many of us think about winterizing our car or home, but your conveyor system also needs protection from cold temperatures. In this article, we will discuss six areas to consider when installing conveyor and other material handling equipment in cold rooms or freezers.

How to Quickly Build Mixed Layer Pallets

November 21, 2017
Layer picking is a high-rate, high-SKU order fulfillment application used in warehouses across many industries to increase efficiencies and reduce fulfillment costs.  Layer picking operations are made even more efficient when combined with pallet flow racking equipped with specialty separators.

3 Space-Saving Conveyor Support Alternatives

September 21, 2017
Conveyors are often routed through all parts of a facility at various elevations. Supporting these conveyors while maintaining critical floor space and walk ways creates a unique challenge. Here are three conveyor support alternatives to help you maximize floor space.

The Importance of Installation Drawings for Your Material Handling System

September 15, 2017
Material handling system drawings are a key tool when proposing a new system to a customer or vendor, so if they don’t make sense, it can hinder proposal discussions and the final outcome of the system installation.

Is Your Machine Race Ready?

September 13, 2017
Downtime can be one of the most expensive costs to a business. Minutes and even seconds are critical in a high volume facility. Almost every machine in the industry will come with some type of preventive measures to ensure it runs smoothly. Take the time and COMPLETE your PM checks.

18 Essential Pallet Racking Guidelines

August 30, 2017
The material handling industry is abundant with new technologies and innovations. In the background of all this fancy new technology is a variety of less exciting, but equally important equipment, including pallet racking.

Up, Up, & Away: Spiral Conveyor vs. Incline Conveyor

August 16, 2017
In a perfect world, every conveyor system would be flat. However, this is hardly ever the case. People, equipment, walls, and daily operations always seem to get in the way. Therefore we must go over, under, or around.

AC/DC: Selecting AC Powered Conveyor vs. DC Powered Conveyor

July 20, 2017
Conveyors can be complicated to understand until you break them down into their individual components and understand what they do for your system. A good place to start when understanding your conveyor system is AC (alternating current) powered conveyor versus DC (direct current) powered conveyor.

Preventing Common Warehouse Safety Hazards

June 27, 2017
Although safety is a year-round concern, June is National Safety Month, so it's the perfect time to look at the most common warehouse safety hazards and how to prevent them. Read: Preventing Common Warehouse Safety Hazards

Choosing the Right Employee Lockers

June 13, 2017
Now that we are all grown up (in body more so than in mind), lockers can be even more important than back in school. They store the items we need for work, a change of clothes, give us space for personal items, and allow us to feel at home with a personal space of our own.

Your Guide to Critical Spare Parts

May 26, 2017
Have you ever driven down the highway and noticed someone standing along the roadside next to their automobile, waiting for road service? You glance down and see they have a flat tire and NO SPARE! What has this down time cost them?

How to Select the Right Industrial Casters

May 18, 2017
Casters, like most day-to-day items, are often overlooked—until they don’t work. From carts to portable gravity conveyor and work stations, there are a lot of components within a warehouse, distribution center, or manufacturing plant that often utilize them. So if you haven’t replaced a caster in a while, the time is likely coming.

Navigating the World of Automated Warehouse Vehicles

May 12, 2017
The world of automated warehouse vehicles can be confusing. Just consider the various types of available guidance systems: wire-guidance, magnetic tape and magnetic paint, laser-guidance, inertial navigation, and camera based imaging (i.e. vision-guidance). When you factor in the type of vehicle, e.g. tugger, unit load, custom, etc., the task of selecting a specific platform can be overwhelming.

When It’s Right to Use Wide Span Bulk Shelving, “It’s Right”

May 05, 2017
Storage is a key component of every warehouse. Oftentimes it involves pallet rack, but in many instances smaller, bulk storage is needed. This is the perfect application for wide span bulk shelving. Here is run down on the basics of bulk shelving for your warehouse, manufacturing plant, or distribution center.

Get a Grip on Your Pallet Handling

April 25, 2017
When looking for a pallet handling solution, knowing the key questions to be answered and the crucial information regarding your product and process is critical.

Carton Flow Rack: Which Type is Right for you?

April 13, 2017
Carton flow rack is one of the many places in the material handling world where gravity is used to assist in the transportation of products. Carton flow utilizes a slightly declined array of rollers or skate wheels to provide an efficient, steady supply of product to an employee picking product for various applications.

Bastian Solutions Unveils Its ZiPline Conveyor Shoe Sorter

March 28, 2017
Bastian Solutions is proud to introduce a shoe sorter as the newest addition to its ZiPline Conveyor product line. Over the years, our team has integrated and installed many shoe sorter designs. Using that experience, we are proud to manufacture our own shoe sorter, featuring some unique design improvements.

7 Tips for Selecting the Right Conveyor Type

March 02, 2017
There are many items to consider when selecting a conveyor type for a project. Each item has it’s own importance and will impact conveyor selection. Use the following criteria to make the best choice for your operation.

How Wire Shelving Increases Facility Safety and Versatility

February 22, 2017
There are two key underlying fundamentals that all successful warehousing, distribution, and manufacturing facilities have – safety and versatility. Implementing wire shelving has many advantages that meet both of these fundamentals.

If Julia Child Upped Her Throughput: Food Grade Conveyor 101

February 16, 2017
As standards of food manufacturing and distribution change with new mandates, food manufacturers and processors sometimes struggle to keep up. The regulations may require facilities to modify their existing material handling equipment for new, updated equipment that meets current standards. This article sheds light on which conveyor is best for conveying various food products.

Carton Flow Rack: Roller vs. Wheel

February 02, 2017
By definition, carton flow rack is easy to understand; a form of shelving that uses a rear load design, as an item is removed from the front the item directly behind it takes its place. The idea gets to be distinctly harder to comprehend when choosing between rollers and wheels for your carton flow.

Paper Handling Success Story: Using Standard Conveyor in a New Way

January 18, 2017
When we come across items that are difficult to handle, this often leads us to designing and manufacturing custom equipment to get the job done. However, for a recent customer, we were able to modify one of our standard conveyor models, the high-rate transfer, to solve the issue.

What to Look for When Sizing Up High Capacity Industrial Trailers

January 11, 2017
There are many applications for high capacity industrial trailers in industry today. A couple examples may include handling aluminum slabs, coils, and die handling. Capacities can quickly exceed a hundred thousand pounds or more, and it is essential to match the right trailer components with your warehouse or manufacturing application.

Tesla VS Edison la guerra de la corriente, Conveyors un nuevo campo de Batalla

January 06, 2017
Precisamente en el momento en donde el nombre de Tesla comienza a ganar su lugar en la historia, donde cada día se conoce mucho más de su genio incomprendido y nos hacemos partícipes de todas las mejoras que ayudaron a moldear mejor el mundo actual vengo a reavivar la llama de la famosa guerra entre la corriente directa y la corriente continua que se libró hace más de un siglo.

The Do’s and Don’ts of Conveyor Roller Replacement

December 15, 2016
Understanding what information to have on hand when ordering replacement conveyor rollers can remove a lot of guess work, reducing the risk of ordering incorrect rollers and not having the correct parts available when equipment breaks down.

Taking Your Warehouse to Another Level (Literally!) with Elevated Platforms

October 13, 2016
If you've maximized the floor space of your current facility, you might be thinking of making an expensive move. But another option to consider is using the full volume of your facility and investing in your vertical space with elevated platforms.

Fluid Loading and Unloading: It’s Really Cut and Dry

September 28, 2016
Loading and unloading a moving truck by hand is a task that we despise in our personal lives and yet a very similar task is performed everyday across the world by thousands of businesses and tens of thousands of people. Here are three conveyor options to improve your fluid loading process.

Pallet Dispenser Essentials

August 24, 2016
One of the most vital parts of any palletizing system is a pallet dispenser. Pallet dispensers automate the infeed of an empty pallet at regular intervals into the system. This automatic infeed increases the overall efficiency of the system by leaving operators available to tend to different parts of the same line, or even a different line altogether. Read: Pallet Dispenser Essentials

Dress Up Your Pallet Rack With Accessories

August 12, 2016
To take full advantage of your pallet rack investment, you should also consider some common accessories to ensure the safety and longevity of its use. These accessories can include wire decking, row spacers, and column protectors to name a few.

A Guide to Dock Boards and Dock Plates

July 26, 2016
Any facility you go into that requires material handling equipment, will most likely have one, if not more, dock doors. Dock doors are the life line to get your customers product in and out of the facility. So, how do you handle the transition from the carrier (via truck) to getting the product into the building and back out?

Spare Parts and Why You Need Them

July 20, 2016
Whether you require conveyor system spare parts, robotic spare parts, or other spare parts inventory, having those critical items on hand is key to keeping your material handling system at maximum uptime.

Pallet Rack Systems: Structural vs. Roll Form Pallet Racking

July 13, 2016
Choosing the correct type and style of pallet rack system is critical in ensuring your warehouse space is efficiently utilized on the first day of use and for years to come. Whether selective, drive-in, pallet flow or some other type of rack is best suited for your application, determining whether to use roll form or structural components is a decision that should not be overlooked.

5 Reasons to Utilize Conveyors Over Carts for Material Transport

June 24, 2016
The challenge of how to best move materials efficiently though the facility is something that keeps many operation managers scratching their heads. Generally, as product volume dictates, carts are brought into the equation and then non-powered trucks or conveyor. But when is it right to invest in conveyor for your material transport?

Organize Your Warehouse with the Right Industrial Containers

June 22, 2016
For all of us in the northern hemisphere, it’s officially summer time, but that doesn’t mean it’s too late for a little spring cleaning. If your facility could benefit from improved storage and organization, there is a wide variety of industrial containers from which you can choose based on your storage needs.

Accumulation Conveyor 101: Understanding Minimum and Zero Pressure

June 16, 2016
When designing your conveyor system, you will most likely find yourself in need of some sort of accumulation conveyor. Whether that accumulation is belted or roller, minimum or zero pressure, or fixed zone or dynamic, Bastian Solutions is here to help. Read: Accumulation Conveyor 101

5 Easy Steps to Choosing a Conveyor

June 10, 2016
Selecting the right conveyor for your operation can be difficult. There are many brands and types to consider based on your application, goals, and environment. Although our team is always available to help you in the conveyor selection process, here are 5 steps to get you started.

How to Specify Your Conveyor Safety Netting

June 01, 2016
Overhead conveyor is a common and useful component of many material handling system designs. It saves valuable floor space and can provide a safer working environment for employees as long the proper safety features are included. One key safety component of overhead conveyor is safety netting.

Put Walls: The Low Investment Solution for E-Commerce Order Fulfillment

May 24, 2016
E-Commerce Sales around the globe have eclipsed previous records continuously for the past ten years, and it’s easy to see why. Consumers can purchase everything from household commodities to a lock of Justin Beiber's hair and all from the comfort of their home.

9 Things to Consider Before Buying a Carton Flow Rack System

May 20, 2016
Carton flow rack can be a valuable tool that allows users to save space and increase efficiency in order fulfillment operations. The key is selecting the right type of carton flow rack for your facility. There are several options to choose from, and there are several factors that must be considered.

Why ResinDek® is a Great Cost Saving Alternative to Concrete Mezzanine Floors

May 06, 2016
Conventional wisdom has always suggested that concrete floors are superior construction when it comes to mezzanine floors. A popular choice for new construction by many general contractors, concrete is a proven flooring material offering both durability and longevity. Concrete construction, however, comes at a cost, a very high cost.

Anatomy of a Pneumatic Lift

Within a complex material handling system, product may need to be transferred between elevations. The most commonly used piece of equipment for this elevation transfer is an elevator lift. For light duty applications such as totes and boxes, a pneumatic lift elevator is a very economical solution.

Difficult to Convey: Documents and Stacks of Paper

April 26, 2016
The material handling industry is wrought with products that are simply a bear to move. For some products there are plenty of “okay” options, but an optimal one is seemingly nonexistent. So do you just call it quits, close the doors, and never sell another of your difficult to convey products? Of course not.

Buying Versus Leasing Industrial Equipment

April 20, 2016
When it comes to procuring industrial equipment, we have to look at what option is best for our companies. Many businesses often seek to save as much money as possible when it comes to acquiring this type of equipment. Some businesses have available capital to invest in purchasing new equipment, while others prefer leasing.

New Bastian Solutions Conveyor Product: Two-Lane Flighted Conveyor Merge

March 23, 2016
Our Bastian Solutions Conveyor brand flighted conveyor merge may sound like some sort of fancy, new piece of technology that uses cutting-edge controls to parse products at lightning speed through the air. Well, it’s actually much simpler than that. In fact, it kind of removes the need for controls. And fancy technology. It’s really quite simple.

5 Ergonomic Products Employees Will Love

February 24, 2016
As we wrap up the month of love and get even farther into 2016, maybe you’re asking yourself, “What can I do for my employees to make 2016 even better for them?” One place to start is ergonomics.

Keg Handling 101: 3 Options for Easy Moving

February 05, 2016
One of the most challenging and often times dangerous items to handle and store are beer and wine kegs. Not only are they awkward and heavy, but their round, oblong shape leads to very inefficient storage. In addition, the rapid expansion of the craft beer industry has led to a significant increase in the number of keg SKUs requiring storage. With wine makers also jumping on the keg bandwagon, the number of wines being distributed in kegs is also rising. As more beer and wine distributors must handle kegs, it's important to do so properly and safely. Below are a few helpful solutions for your keg handling needs.

How High Can I Build My Pallet Flow Rack?

December 28, 2015
While there is no one-size-fits-all answer for how high pallet flow rack can go, let’s look at the major variables that are taken into consideration when designing a racking system for pallet flow.

The E-Commerce Pick Module

October 15, 2015
Goods-to-person picking, the new buzzword in material handling, is a great option for operations with a high number of SKU’s and a relatively low cubic velocity of SKU’s, but in an operation that has very fast moving or large items, it can be prohibitively expensive to use this technology throughout. Sometimes it is best to use, or supplement a goods-to-person operation, with a pick module.

How to Choose the Best Support for Your Selective Pallet Racking

October 07, 2015
Selective pallet racking has been a popular and effective storage method in warehouses, manufacturing facilities and distribution centers for decades due in large part to its ease of design and implementation. As easy as it may be to install some frames and beams and call it a day, it’s also important to assess the need for pallet supports or wire decks and to decide which is best for your application.

3 Industrial Lift Table Uses Safety Officers Would Hate

September 25, 2015
Discussing the benefits of an industrial lift table can be a no-brainer for professionals who use them regularly. From the ergonomic benefits to the efficiency in moving products of any size, lift tables provide a great advantage for the difficulties of product distribution. But there are also a few ways you shouldn't use them.

7 Helpful Tips for Selecting Food Grade Conveyor

September 14, 2015
Conveyor systems are most critical in the food processing and manufacturing industry to reach high efficiency and profitability. The answer to which style of food grade conveyor can be a difficult decision. Conveyor technology is changing rapidly, and it’s always beneficial to study what is available in today's market before making a decision to settle on yesterday's offerings.

6 Helpful Tips for Installing Conveyors in Freezers

August 25, 2015
In the conveyor world, there aren’t many more challenging applications than freezer installations. The deep cold introduces many obstacles for components. In general, the colder you go, the more things you must take into consideration. Here are 6 helpful tips for ensuring a successful freezer conveyor installation.

Understanding Lift Table “Drifting” and “Leak Down”

July 09, 2015
A majority of industrial lift table owners are probably familiar with the phenomenon commonly referred to as “drifting” or “leak down”. However, they may not know what causes this, or how it can be controlled. Here are some tips for eliminating the issue. Read: Understanding Lift Table Drifting

What is Hydraulic Lift Table Coasting and How Can It Be Prevented?

June 08, 2015
It is often required that hydraulic lift tables stop at precise elevations. However, the phenomenon commonly referred to as lift table “coasting” can allow lift table platforms to continue past the intended stopping point. In this article, we'll discuss the causes of lift table coasting, and how it can be prevented.

How Does a Hydraulic Scissor Lift Table Work?

May 21, 2015
By far the most common industrial lift is the hydraulic scissor lift table. This may seem like a complicated piece of equipment, but in actuality hydraulic lift tables are very simple in design. These lift tables are comprised of five major components: the platform, base, scissor legs, hydraulic cylinder, and power source. Read: How Hydraulic Scissor Lift Tables Work

30 Questions to Consider When Selecting a Lift Table

May 11, 2015
Selecting an industrial lift table can be overwhelming. Between sizes and options there are literally thousands of configurations to choose from. When making your selection, it’s important to consider what is being lifted, how it needs to be lifted, how the lift table should operate, and whether any safety features are required. Ask yourself the following questions to ensure you select the best lift table for your operation. Read: How to Select a Lift Table

Using a Lift Table for Pallet Offloading

April 29, 2015
With limited fork lift resources, one manufacturer installed a pallet handling system that used a lift table, floor pit, and pallet conveyor to improve cycle times and reduce traffic in a busy assembly area.

You’ve Got a Friend in the PalletPal 360™

April 23, 2015
Most of us don’t consider our material handling equipment to be among our closest friends. After all, what has a conveyor, cart or pallet jack ever done for you? However, there is one piece of equipment that you might want to consider adding to your Christmas card list – the Southworth PalletPal 360™.

Conveyor System Best Practices in the Pharmaceutical Sector

March 03, 2015
After comparing its warehousing operations to industry best practices, Roche Diagnostics Operations (RDO) revealed opportunities to improve processes by standardizing across all warehouses and implementing a more automated material handling system. In doing so, Roche was able to increase pack rates, reduce operating costs, and gain better visibility of carton-level details. Read: Conveyor System Best Practices in the Pharma Industry

Tips for Selecting the Right Tire Handling Equipment

November 19, 2014
The tire manufacturing industry continues to push for automation of tire handling, resulting in reduced labor costs and improved quality. The automation of this process includes a variety of conveyors and material handling situations. We will highlight several of these key processes and the equipment used to properly convey and store tires...

The Top 3 Specifications for Designing Effective Sortation Systems

October 29, 2014
Whether a project is a multi-million dollar distribution center or a small shipping system, one thing that can make or break it is how efficiently the system can sort the product. To avoid issues and ensure a successful sortation system, one of the most important factors is thoroughly discussing our customers’ specifications prior to the design.

What's Your Exit Strategy? 5 Methods for Variable Height Access

October 22, 2014
Safely and efficiently accessing and exiting variable height platforms is important for operators who spend their days going between levels. Here are 5 of the most popular methods for variable height access and the pros and cons of each.

Prep for the Holidays with These Material Handling Maintenance Tips

September 24, 2014
The holiday season is fast approaching: Yesterday was the first day of fall, football is finally back, and Kmart has already released its first Christmas commercial (no matter how hard they deny it). With the holiday rush around the corner, it’s important to inspect each area of your material handling system to ensure it's running at peak performance.

6 Popular Applications for the Hytrol EZLogic System

August 14, 2014
Hytrol’s EZLogic® conveyor is a versatile product, capable of filling many applications. However, are you aware of everything you can program EZLogic® eyes and modules to do? If not, take a look at 6 common applications and features of Hytrol’s EZLogic® conveyor, as well as explanations for each setting.

How to Select the Best Wire Deck for Your Storage Rack

July 23, 2014
There are several considerations when determining the best wire deck for your next storage rack or shelving project. You have to think about your product weight and dimensions, your rack type, waterfall, etc. Here is the full list of items to consider when purchasing wire deck...

Another Broken Pallet! Tips for Better Pallet Handling

July 10, 2014
Although handling pallets might seem simple, there are many considerations when selecting the right equipment such as pallet type, pallet condition, and pallet load stability. Here are a few items that you should consider before selecting your pallet handling equipment...

A Review of 3 Popular Lift Tables: Pneumatic, Hydraulic and Ball Screw

July 02, 2014
The lifting, bending and twisting that often comes with manual labor in our field, can quickly cause neck, back, and other upper body injuries. One easy solution to help with ergonomics is industrial lift tables. Here is a quick review of the 3 most popular types of lift tables...

Top 5 Reasons Modular Offices Make Sense

June 25, 2014
When business demands require different space solutions, modular office systems offer a cost effective and quick answer. Whether you need a portable shelter, clean room, guard shack or other office concept, here are 5 reasons modular offices make sense...

Sortation – 5 Reasons to Consider the Hytrol SC Pivoting Wheel Sorter

May 28, 2014
Merely utter the words “pop-up wheel sorter” and instantly one is bombarded with a plethora of negative remarks. However, Hytrol Conveyor Company’s ProSort SC Pivoting Wheel Sorter challenges all of these past observations. Here are five reasons why you should consider the Hytrol ProSort SC Pivoting Wheel Sorter.

How to Prepare for a Weekend Cutover

May 15, 2014
Now that your new material handling system is designed, it’s time to get it installed and working properly. The trick is to complete the switch from your old system to your new one with as little downtime as possible.

Material Handling in a Conveyor World

February 13, 2014
Even as new material handling technologies enter the market, conveyors seem to remain a critical part of almost every automation system. Here's a brief overview of conveyors and their uses as well as some considerations for choosing the right one to ensure your system performs at peak performance.

All I Want for Christmas is an Empty Box?

December 19, 2013
I was recently talking with a client who wants to improve productivity by increasing the efficiency of his facility’s picking operation. As we talked, I learned he was thinking about going to a pick to pack methodology, so I asked him how he was going to get the boxes to his operators...

A Conveyor is Only as Good as the Belt That’s on It

December 12, 2013
Choosing the right conveyor belt for your product is one of the most important, and often over-looked, details in the selection of a conveyor. The type of material the belt is made of is vital to the success of the application, and having the wrong belt can significantly affect throughput, downtime and safety.

Preventing Workplace Injuries and the Cost of Ignoring Ergonomics

October 31, 2013
There are more than 1,000,000 non-fatal workplace injuries a year, a third of which are related to musculoskeletal disorders, injuries related to a person's work or working environment. To help prevent injuries and avoid the costs associated with those injuries, here are 4 tips for creating a more ergonomic work environment...

7 Reasons to Choose DC Power for Your Next Accumulation Conveyor

August 22, 2013
The majority of case conveyor systems include at least some amount of accumulation conveyor, and while there are many types of accumulation conveyor, DC powered accumulation conveyor is becoming more and more popular for several reasons...

6 Tips for Better Conveyor System Maintenance

August 14, 2013
In the midst of a challenging economy and shrinking capital budgets, many companies are faced with the daunting challenge of keeping aging conveyor systems up and running well past when they'd ordinarily be heading to the scrap yard. If this describes your predicament, here are a few maintenance tips to keep that conveyor system going...

Project Planning: How Much Does Conveyor Cost?

August 08, 2013
If your are looking to increase efficiency in your warehouse or distribution center, you’ve probably considered installing conveyor or updating your current conveyor system. If so, the pricing you receive will vary based on your needs and the scope of the project; however, here are some general conveyor pricing guidelines to help you determine a project budget.

7 Reasons for Project Failure and How to Avoid Them

August 06, 2013
Project management is filled with daily challenges, from the planned to unplanned, and often it is the failures of a project that teach us the most. Any project manager worth their salt will acknowledge that the failures and misses during their careers taught them valuable lessons while making them better at their job.

Holes in the Floor: Importance of Repairing Damaged Concrete

July 24, 2013
Cracks and holes in your facility's floors can be a costly issue if not maintained on a regular basis. Thankfully, there are new industrial coatings and polymers that can easily and cost-effectively fix these problems without leading to operational downtime.

Factory Acceptance Testing for Custom Automation

July 12, 2013
How do you test and prove functionality of a piece of equipment that has never been designed or built before? The answer is an obvious one: custom automation requires custom acceptance testing...

The Importance of Qualified Maintenance Personnel and a Spare Parts Inventory

June 26, 2013
A facility’s conveyor system is often the lifeblood of a business but often it is not treated as such. Unplanned downtime disrupts production and directly affects the bottom line, but downtime can often be avoided or greatly minimized with qualified and effectively trained maintenance personnel as well as an adequate on-site spare parts inventory.

Top 10 Forklift Safety Tips in the Material Handling Industry

June 03, 2013
Each year, roughly 25 percent of forklift-related deaths are caused by an overturned forklift, and other forklift truck accidents lead to significant injuries and damage--most completely avoidable. To reduce the risk of accidents, here are the top ten tips for increasing forklift safety... Continue Reading >>

What You Should Expect From a Warehouse Control System

May 21, 2013
Making the move to automate warehouse processes and operations is no small decision. Not to mention that choosing the type of automation, and how much of it you plan to install, can significantly affect the success of the project. There are many factors to consider and...

Bastian Solutions’ Complete Guide to Conveyor Systems

May 16, 2013
We are often asked for more information about the different types of conveyors available, the benefits a conveyor system provides, and how it affects productivity in the workplace. To answer all these questions and more, we are happy to provide our complete guide to conveyor systems...

Enclosed Track Overhead Conveyor: True, Tried and Tested

May 09, 2013
Enclosed track overhead conveyors have been around for many years, some dating back to 1919 when they were used in automotive assembly plants. However, this type of conveyor is not just for moving automotive parts or clean clothes. It provides a host of other benefits as well...

Fundamentals of a Successful Material Handling Weekend Cutover

April 09, 2013
Weekend cutovers are becoming more popular as demand for system reliability, increasing throughput, and ever-changing products drive facility managers to find new system solutions, while avoiding the headaches of taking down their current system during business hours. I have helped in a few material-handling cutovers, so I would like to share my thoughts on how to complete one successfully. Here are a few of the fundamentals...

Order Fulfillment Technologies Compared

April 03, 2013
You know what your operation needs: a better, faster, and more accurate order fulfillment solution. As with most things, however, the order fulfillment process is much more complex and involves people, resources, record keeping, and transportation—all of which require time and management.

Can Going Green With Conveyors Save You Money?

April 01, 2013
For the last several years, a green movement has swept the globe. Consumers, organizations, and large corporations have all moved toward green initiatives. However, in an industry filled with automation and machinery, the thought of going green might seem like a faraway dream. Luckily, new innovations in conveyor technologies have led to the possibility of greener business practices in the fields of materials handling and automation...

When Does Automating Case Storage Make Economic Sense?

March 21, 2013
Over the last few years, I have seen more client interest in automated case storage systems. While the cost justification for some of these installations was based upon very high labor costs; I think the technology costs have dropped to the point where it can have a wider application.

10 Simple Tips for Basic Conveyor Troubleshooting

February 19, 2013
I have seen people push boxes along powered conveyors too many times. Just fix it already! If you want to get that conveyor moving again, here are 10 tips I've learned to help you troubleshoot the problem and hopefully get it running... Read More >>

The Beauty of Zero Pressure Accumulation Conveyor

February 11, 2013
It may not seem like a big deal to keep products from touching each other as they are conveyed until you are standing under a conveyor and glass bottle cases begin crashing into each other. There definitely is an art and science to conveying very fragile, light products in between large, heavy products. That's where zero pressure accumulation conveyor comes in... Read More >>

The Importance of Understanding Your Pallet for Proper Conveyance

February 05, 2013
I spend much of my time in manufacturing facilities dealing with material handling issues related to moving and positioning pallets, plastic bulk box containers, steel racks, and multi-footed thermoformed pallets. Often times, we are given very little information on these objects, let alone the details of the bottom surface. This prompted me to write about the importance of this often skipped over, yet extremely important topic.

Independent Integrator – What Does This Mean?

January 24, 2013
When describing ourselves to potential customers as an independent material handling integrator, we are often asked to explain what that means. Being an independent integrator allows us to do four key things: recommend the best solution based on your needs, provide many equipment options for your consideration, base our decision on our supplier experience, and offer fast, on-site assistance whenever needed.

The Intangible Benefits of Used Equipment

January 17, 2013
Used automation equipment is seen by some as too risky an investment, and by others, as an easy way to save a project's budget while still getting all of the hardware they desire. Like all projects, there are pros and cons to used or refurbished equipment, but when the opportunity for used automation presents itself, it is worth the time to closely examine it as an option...

It’s Just a “Typical” Pallet

December 18, 2012
At the beginning stages of a material handling opportunity, whether a multimillion dollar system or an inexpensive gravity roller conveyor, an application specialist will commonly ask the question, “What can you tell me about the product we are going to be carrying on this equipment?”

Seismic Conditions vs. Material Handling System: What You Should Know

November 21, 2012
Planning for your racking and ceiling hung conveyor projects is a critical first step no matter what, but never more important than when installing them in areas where seismic events can occur...

Pallet Racking 101: Which Type Do You Need?

November 15, 2012
To help you determine the type of pallet racking that best fits your needs, we will look at nine qualifying questions and then review the five main types of pallet racking. Each has its own advantages and disadvantages, but once you know what you're looking for, the decision should be fairly easy.

Help! I’ve Fallen and I Can’t Get Up!

September 26, 2012
Last night I had a nightmare. It was the one we’ve all had where we’re falling and wake up just before we hit the ground. I don’t know about you, but I hate that one! Too bad I didn’t have fall protection equipment. I could have enjoyed a good night’s sleep. Well now there is a solution. One that is finally configurable enough that I can install one in my bedroom, as if that would really do me any good, right? But the Gorbel Tether Track™ fall arrest system can be a lifesaver (literally) in a variety of industries... Continue Reading >>

The Foundation of Conveyor System Design

September 07, 2012
As a material handling system integrator, one of the most popular requests we receive from our clients is to design a conveyor system for their operations. When this happens, one of the first things we do is ask about the product this new system will convey. Surprisingly, many customers don't understand why we need this information, but the product specifications are the foundation to building a great conveyor system, and here's why...

Automatic Print and Apply: Blessing or Pain?

July 11, 2012
Are there machines out there that can automatically print a shipping label for a container and apply it without anyone touching it? Why yes, there are. As much as that might seem like a miracle machine, they can come with their fair share of headaches, but let’s start with the positives...

Getting Air: New Vertical Conveyors Raise the Bar

April 11, 2012
Who doesn’t have fond childhood memories of jumping over objects, whether it was on a bicycle, sled, skis, or dirt bike? Well, “getting air” is not just a kid’s dream; our customers want it, too. It seems like almost every project has some requirement to elevate product from one level to another.

The Invisible Men of Material Handling

March 27, 2012
Upon the approach of my tenth anniversary with Bastian Solutions, I began asking myself what makes this company successful. After all, there must be some reason or reasons why I have found such satisfaction here that I have contributed a decade's worth of skill, talent, and effort toward the company's success. In answering this question, recent project experiences led me to an answer that lies partially outside of the company...

24-Volt DC Conveyors: External Drives vs. MDR

March 22, 2012
Just a few years ago, the material handling industry thought 24-volt conveyors had to be driven via a small, high RPM motor with gearing assembly, all fitted within the tube of a drive roller; thus, the term motor driven roller (MDR). In recent years, however, a new technology has come along offering a much different solution. This new technology utilizes a 24-volt motor mounted external to the roller rather than inside, and it offers several advantages...

2012 World Ag Expo, Material Handling Automation, and Helping our Veterans

March 09, 2012
Recently, I attended the World Ag Expo at the International Agri-Center in Tulare, California. It is the largest trade show of farm and agricultural equipment and associated products in the world, and because it is held outdoors, very large equipment can be brought in for attendees to view--from tractors nearly two stories tall, to the smallest of nozzles used in irrigation...

Would you Choose a Systems Integrator or an Original Equipment Manufacturer for Your Logistics System?

February 16, 2012
There are three key elements that differentiate a systems integrator from an original equipment manufacturer: product life cycle, successful integration of products, and choice of system products. Taking a look at these can help you make an educated decision when researching both options. Continue Reading >>

Does Santa Claus need a Material Handling System?

December 28, 2011
As I learned more about material handling systems, I thought--a silly thought I admit--that even Santa Claus would be more efficient with a conveyor system...

How to Be a Great Material Handling Equipment Partner

November 08, 2011
I have had the good fortune to have succeeded in the material handling equipment (MHE) industry for more than 27 years now, and during my time in the industry, I have worked with a wide range of customers. Most of them have been excellent partners in the purchasing process; however, some have made the process a bit difficult, resulting in numerous re-quotes and many wasted engineering hours. This not only resulted in frustration for me, but more importantly, frustration and wasted time for them. To avoid those issues and facilitate the process for both parties, here are some basic tips on how to be an excellent material handling equipment partner:

5 Ways to Support Your Conveyor System, While Conserving Floor Space

October 27, 2011
In years gone by, facility roofs were designed in such a manner that you could just about hang the Queen Mary from them with little regard given to worrying about the roof collapsing or caving in. Nowadays, this is not always the case. With rising costs in steel and labor, roof structures are for the most part designed with the minimum loading allowed by law.

Hurry Up... So We Can Save Some Money

September 30, 2011
It's always puzzled me as to why so many companies spend months and years planning and designing a project and only give the material handling integrators two weeks to bid. It's also been suggested that tight timelines provide the end user with the best price possible. In my opinion and past experience, this statement couldn't be further from the truth. Read More >>

Material Handling Trends and Technologies Improving the Supply Chain

September 08, 2011
Today's economic climate has put enormous pressure on companies to obtain quicker returns on their investments, so as manufacturers research and develop new material handling equipment , this issue is becoming increasingly important. Customers want solutions that offer not only a strong return on investment but do so faster than ever before. The material handling industry is responding with new equipment, technology, and systems that enable complete supply chain visibility , thus allowing customers to see how their investments are impacting their overall operation. The following are just a few of the trends and technologies helping to make this possible. Read More >>

No Longer a "Simple" Machine: The Advancement of the Automated Guided Vehicle (AGV)

September 01, 2011
While AGVs are most well-known for their use in distribution and manufacturing environments, application of the Automated Guided Vehicle has broadened during recent years to include advanced robotics technology that is no longer restricted to the industrial environment.

Warehouse Safety Profile: Southern Wine and Spirits

June 28, 2011
The following is list of just some of the safety solutions Southern Wine and Spirits uses to protect their workers and products.

Choosing Between a Robotics Integrator or Manufacturer

June 13, 2011
I've had the opportunity to work for both integrators and for a manufacturer of industrial robotic arms. One of the questions that I've had many clients ask me over the years is whether they should buy a robotic solution directly from the manufacturer or from an integrator.

To Move or Not to Move...Your Existing Material Handling Equipment

May 13, 2011
When companies are moving to a new facility, I'm frequently asked whether it's better to move existing equipment to the new location or to purchase new, and my usual answer is that it depends on many factors. Now I know this really isn't an answer at all, but the decision can't be made without first asking several important questions .

The New World of Automated Storage and Retrieval Systems

March 25, 2011
As I was recently working on an Automated Storage and Retrieval System (ASRS)project, I had the opportunity to reflect on how much the technology has changed in just the past few years. One of the more valuable references I was using--from the Material Handling Institute of America --divided the ASRS technology into two main families: fixed aisle and carousel/vertical left module (VLM). However, some of the new advances in ASRS have a hard time fitting into either of these categories.

Out With the Old, In With the Newly Retrofitted Conveyor

March 17, 2011
Retrofitting what you already own is often just a fraction of the cost of replacing it with new conveyor, and you can also gain new functionality.

The Importance of Optimizing Your Packing Process

January 13, 2011
For most companies, warehouse efficiency has become a matter of survival versus the profitability goals of a few years ago. Thus, most companies are looking for even more ways to make their day-to-day processes more efficient.

Keys to a Successful Mezzanine Design

December 16, 2010
Many material handling projects today include high tech "wizardry" such as robots , Automated Storage and Retrieval Systems (ASRS) , or Automated Guided Vehicles (AGV) . These types of equipment all have their place and serve their function well; however, we can't lose sight of the basic, less heralded, building blocks of a great system. One of these building blocks is a mezzanine .

Lessons Learned from Conveyor Design: A Modular Conveyor Development Success

November 05, 2010
When Bastian partnered with Blue Arc Engineering to design Bastian Solutions' conveyor, a zero accumulation conveyor, we knew that there would be hundreds of different products that would have to be conveyed. Thus, we manufactured a conveyor that could handle very small products as well as large and heavy boxes on inclines, declines and horizontal conveying applications. We learned a lot from turning modular product development into “Modular Conveyor Development."

Having a Voice (Solution) In Your Future

September 14, 2010
Voice-directed warehousing activities have come a long way since they were first introduced. The biggest physical benefit that generally comes to mind is the ability to remove distractions such as scanning guns and pick lists, freeing both of the operator’s hands to perform work.

How to Maintain System Uptime, In a Down Economy

April 02, 2009
In a down economy, businesses start to maintain their conveyors instead of replacing them. As the economy starts to squeeze the wallet, new conveyor sales start to fall but spare parts sales, according to Bob Trebilcock from Modern Material Handling magazine, could potentially increase 25% this year...
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