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AI-Based Robotic Depalletizing vs. Robotic Layer Depalletizing

November 20, 2024
Manually unloading pallets is a time-intensive, repetitive process that can lead to physical strains for operators and job dissatisfaction. Moreso, unintentional human errors can result in miscounts, misplacement and bottlenecks. The process of removing product from a pallet can be automated through the use of industrial robotics, in a process is called robotic depalletizing.

Planning for Warehouse Automation: Where to Begin?

November 13, 2024
“Let’s look at this thing from a standpoint of status. What do we got on the spacecraft that’s good? “ –Gene Kranz (Ed Harris), “Apollo 13.” There’s a lot of genius in that simple question. If you haven’t watched the movie, it’s worth a few hours of your time. The quick summary is that the mission was in serious trouble, Gene Kranz had just put on the flight director vest, and he was beginning the process of recovering not just the equipment, but most importantly, the crew of the Apollo 13 spacecraft. The genius in the question is recognizing that you have no ability to reach an endpoint if you don’t know where you are at the beginning.

3 Key Technologies to Automate Inbound Pallet Handling

November 06, 2024
Building, storing and moving pallets is often what most people think of when they hear the word “warehouse.” And they’re not entirely wrong, pallet handling operations are critical to the effective flow and performance of many manufacturing and distribution facilities. Outbound pallet handling is often the focus of most companies in this space, as these processes appear to be most impactful to the end-customer. However, inbound pallet handling operations can be equally important to the overall production and fulfillment process. Manual palletizing and movement of inbound product in distribution and manufacturing centers often presents challenges due to labor-intensive processes, ergonomic concerns and safety risks. To address these issues, automation can be implemented to streamline operations and improve efficiency.

Applying Theory of Constraints Principles: A Case Study

October 30, 2024
In today's dynamic business landscape, companies face numerous external challenges such as ever-expanding competitive landscapes, supply chain issues and changing customer demands. To overcome these and improve their internal processes, businesses are increasingly adopting TOC (Theory of Constraints) principles. This blog presents a compelling real-world application of TOC at one of the world's leading home appliance suppliers. This case study not only underscores the effectiveness of TOC but also provides practical insights on how these principles can significantly boost operational efficiency.

The Efficiency Power of AutoStore Systems

October 23, 2024
Is your warehouse struggling with inefficiencies, space constraints or the need for faster fulfillment? The AutoStore system, an innovative goods-to-person storage solution, is designed to tackle these challenges head-on. With its unique cube storage design and robotic automation, AutoStore offers configurability, flexibility, and efficiency for modern warehouses. AutoStore is an excellent solution for companies that need to maximize the storage space within their facility. Partnering with a skilled integrator like Bastian Solutions ensures seamless implementation and optimization of the AutoStore system, revolutionizing your warehouse operations.

Pallet Shuttle Systems: The Silent Engine of your Warehouse

October 09, 2024
Pallet storage is the silent engine of any warehouse or manufacturing facility. It’s the backbone that keeps everything else running smoothly—from intake and storage to inventory management or preparation for shipping. While often overlooked, efficient pallet management ensures operations flow seamlessly.

Driving Economic Growth: Honoring Our Manufacturing Team on Manufacturing Day

October 02, 2024
This coming Friday, October 4, we celebrate Manufacturing Day, it's a perfect time to pause and recognize the remarkable efforts of our manufacturing team members. Each day, their skills and dedication drive our success, and this celebration is a reflection of the vital role they play in shaping the future of our industry.

Automation Success Starts with the End Goal: Why System-Wide Thinking Matters in Material Handling

September 25, 2024
Automation solves many operational challenges in today’s forward-thinking warehouses, distribution centers, and manufacturing facilities. From reducing labor costs to increasing order accuracy and throughput, material handling automation has become essential to modern operations. But while it’s tempting to look at automating specific tasks, the real value comes from considering how each solution fits into the overall system.

Maximizing Efficiency: The Critical Role of Robotic Simulations in System Design

September 18, 2024
In today's fast-paced, technology-driven world, businesses are increasingly relying on automation to meet customer demands, especially during peak seasons. Whether you're in manufacturing, logistics or any other industry that relies on automated systems, the ability to handle spikes in demand efficiently can make or break your operation. One essential step in ensuring your system can perform under pressure is conducting thorough robotic simulations before installation.

A Glimpse into the Future of Engineering

September 11, 2024
In today’s rapidly evolving world, the role of engineers is more critical than ever. As technology advances and industries transform, the next generation of engineers must be equipped with both technical expertise and practical skills to navigate the many challenges posed by employers, customers and technology. My recent experience teaching an Introduction to Sales Engineering class for the Industrial Systems Engineering department at the University of Missouri (Mizzou) provided insight into the next cohort of engineers and how they are prepared to make an impact in the future.

Navigating Fire Suppression Requirements in Canada for Material Handling Automation Equipment

September 04, 2024
Fire safety is a critical concern in warehouse, manufacturing, and distribution facilities due to the potential for significant damage and loss. In Canada, stringent regulations around fire suppression systems often surprise customers looking to install material handling automation equipment. These regulations particularly impact facilities handling flammable products such as textiles, fragrances, and aerosols.

Articulated Robots and Gantry Robots: A Comprehensive Comparison

August 28, 2024
In the ever-evolving world of automation, selecting the right robotic system for your application can significantly impact efficiency, precision and overall productivity. Among the multitude of options available, articulated robots and gantry robots are two popular choices. While both have their unique advantages, there are several compelling reasons why articulated robots often stand out as the superior choice for many industrial applications.

Conveyor Control Reimagined

August 07, 2024
In modern material handling warehouses, efficient product transport through conveyor systems plays a pivotal role. While conveyor systems are pretty straightforward, there are various elements that help to achieve that efficiency. A key facet of any conveyor solution is the control card, which manages the flow of goods through conveyor zones. These cards provide users complete control over product singulation and release, ensuring products are moved precisely when and where they are needed to optimize the entire automated material handling system.

Unlocking the True Potential of Your Material Handling Automation Investment with Technical Training

July 31, 2024
You've invested in a material handling automation system, eagerly anticipating its transformative impact on your warehouse operations. You're ready to see your processes streamlined, your efficiency skyrocket, and your bottom line soar. But the truth is, while automation is a game-changer, it's not a magic wand that can be waved to solve all your operational challenges instantly. To fully unlock the potential of these cutting-edge technologies and realize the maximum return on your investment, ensuring that your team has the knowledge and skills to leverage them effectively is essential. Even the most advanced automation systems may fail to deliver the expected results without proper training.

Robotic Bag Palletizing: Making Light of Heavy, Difficult Lifting

July 24, 2024
Most manufacturers are well aware that manual palletizing is no easy job. Awkward movements, repetitive motions and production requirements make for a challenging process that is difficult to keep staffed. Throw in the requirement that handled products are +50lb bags – which can be unwieldly and hard to hold and balance – and a difficult job to staff becomes a close to impossible. This is a well-known challenge for any manufacturers that handle bags, totes or oddly shaped items like tires. The geometry of an item can pose a challenge just like weight and size. Robotic bag palletizing is a tried-and-true automation solution that allows for the reallocation of your staff to avoid costly on-the-job injuries and increased job satisfaction. The automation will also result in higher line uptimes and greater throughputs to be handled.

Strategic Operations in Warehouses: Enhancing Efficiency Through Automation

July 17, 2024
“The first rule of any technology used in a business is that automation applied to an efficient operation will magnify the efficiency. The second is that automation applied to an inefficient operation will magnify the inefficiency.” Bill Gates This quote highlights a fundamental truth: the success of automation hinges not just on the technology itself but on the underlying efficiency of the processes it aims to enhance. This means that strategic planning and process optimization are essential prerequisites for reaping the full benefits of automation in warehouse operations.

A Deep Dive Into Revolutionizing India’s Ecommerce Warehouse Operations

July 10, 2024
Ecommerce warehousing involves storing, organizing, and managing goods in the supply chain for online retail. India is becoming one of the fastest-growing ecommerce markets in the world, so efficient warehousing solutions are essential. The Indian ecommerce warehousing market is growing rapidly now with no sign of slowing down. If you are an online retailer looking to gain a competitive edge in your market, read more to find out which technologies will benefit you as you start to plan your next warehouse operation upgrade.

The Impact of Material Handling Automation on McDougall & Sons' Cherry Production

June 27, 2024
From orchard to market: See how advanced automation and data analytics from RH Brown, now proudly part of Bastian Solutions, transformed a fourth-generation family business. Wenatchee, Washington, may be known as the "Apple Capital of the World," but is also renowned for its bountiful sweet cherry orchards. McDougall & Sons, a fourth-generation family-owned business, has been growing, processing, and distributing cherries and other tree fruits for decades. With Washington state producing millions of pounds of cherries annually, meeting the demand for fresh and high-quality sweet cherries is no small achievement. McDougall & Sons faced the challenge of increasing processing rates, managing peak capacity, and balancing production across multiple lines. To meet the demand for customers in both domestic and export markets, they partnered with RH Brown. Their collaboration led to significant improvements through advanced material handling automation, warehouse control software, and data analytics, transforming McDougall & Sons' operations and efficiency.

5 Benefits of Effective Warehouse Mechanical, Software and Automation Solutions Training

June 12, 2024
We’ve seen it time and time again with various customers, across industries. Your automated warehouse system is integrated, tested and is meeting expectations, but to further unlock the potential of your material handling automation investment, a thorough and effective technical training goes a long way Bastian Solutions' approach to training our customers incorporates both classroom sessions and hands-on learning, fostering an environment where trainees engage in day-in-the life scenarios of operational and maintenance procedures, becoming personally invested in their own learning.

Driving Efficiency and Growth Through Warehouse Automation and a Customer-Focused Approach

June 05, 2024
How do companies navigate the complexities of material handling and warehouse automation to meet today's demands and anticipate tomorrow's challenges? The answer lies not just in automation technology but in the partnerships that bring these solutions to life. Our cornerstone is a commitment to being customer focused. This core value shapes every aspect of our automation and system integration approach, ensuring that we provide meaningful solutions and foster enduring relationships that empower our clients to achieve and exceed their operational objectives. Our philosophy is to understand each client's unique needs and challenges, provide personalized service and stand beside them as they evolve and grow.

How Accessible Automation Can Optimize Distribution Amid Seasonal Fluctuations

May 29, 2024
Distribution centers are increasingly at the mercy of fluctuating demand, a challenge amplified by clear seasonal and ecommerce trends. As consumer behavior shifts and online shopping events gain traction, these facilities must adjust to significant peaks and valleys in product flow. This unpredictability can strain resources and complicate warehouse logistics.

Maximizing Efficiency: Eliminating Space Constraints with Material Handling Automation Solutions

May 22, 2024
Picture this: your organization is set for growth, but you're trapped in what feels like a life-size Rubik’s Cube, always moving pieces around to navigate your way through the space constraints of your warehouse. How do you optimize your operations when every inch of floor space counts?

When is Standardized Software a Good Fit for Your Warehouse Automation

May 15, 2024
Historically, intralogistics software providers have been known for providing very customized solutions to meet the unique needs of their various manufacturing and distribution center clients. Being in the industry for over 70 years, Bastian Solutions has identified various universal industry processes and created a standardized product suite with offerings in addition to providing customized solutions all under our proprietary software brand, Exacta®.

The Whole Picture: Full Warehouse Scope Needed for Effective WES Integration

May 08, 2024
It’s easy to think of a WES (warehouse execution system) as a “plug-and-play” software solution for islands of automation within a larger overall warehouse system. Just take orders in from the WMS (warehouse management system) or host system, run some logic to sequence those orders in an optimal way and ensure those orders are picked at the right time and place to be shipped on-time. While, at a high level, this essential functionality is at the core of a WES, operations in all other areas of the warehouse must be understood to guarantee a successful implementation and optimize all interconnected processes at a specific site.

Bastian Solutions at Intralogistics & Warehousing Expo

May 01, 2024
The economic market landscape is a whirlwind of change, driven by an expanding population and evolving local and global demands. Amidst this flux, businesses grapple with the challenges of adapting to shifting consumer expectations, soaring rental costs, intensifying competition and the quest for optimal storage solutions, particularly in India's bustling market. Navigating these complexities demands more than just traditional approaches—it requires a strategic embrace of automation. What was once considered a luxury has now become a business imperative. The question is no longer “Should I automate?” it is now “When and how much should I automate?” Recognizing this shift is crucial for companies aiming not just to survive, but to thrive in this dynamic environment.

Continuous Improvement with Goods to Person Technology

April 24, 2024
When new material handling automation equipment is introduced to a manufacturing or distribution center, it is easy to lose focus on continuous improvement efforts. Often it is assumed that technology and automation have created a process which completely maximizes efficiencies and therefore cannot be improved. Kaizen, meaning continuous improvement, is a core tenant in TPS (Toyota Production System) and empowers individual team members to identify areas for improvement and suggest immediate, yet practical solutions. A facility that focuses on continuous improvement does not stop once a process is automated.

Streamlining Logistics: How Automation is Reshaping Warehouse Operations

April 17, 2024
Automation is not merely a buzzword; it's a transformative force reshaping the landscape of warehouse operations and logistics management. By harnessing the power of advanced automation technologies such as AS/RS systems, conveyor and sortation systems, robotics, GTP (goods to person), artificial intelligence, and data analytics, are streamlining their logistics processes like never before. From inventory management to order fulfilment, automation is revolutionizing every aspect of warehouse operations, driving efficiency, accuracy and agility.

Bastian Solutions at Logistics World Summit & Expo 2024

April 10, 2024
Whether your company is headquartered or has locations in Central America, you know how important the region is to global manufacturing, warehouse distribution and cross continental freight. Mexico and other Central American country’s location in the western hemisphere is both strategic for global trade as well as in-country distribution. Their skilled yet cost competitive labor force make them very desirable for many consumer goods, farming and agriculture, petroleum, and other raw materials for manufacturing.

Understanding Material Flow in Automated Handling and Fulfillment

April 03, 2024
You’re walking into a bustling warehouse, where the air buzzes with the orchestrated hum of voices, footfalls and equipment. In one corner, various SKUs are received and swiftly stored, each item finding its place. Across the floor, synchronized activity surrounds order fulfillment: items are picked, packed and ready for their journey to customers or stores. This is material flow and it plays a vital role in distribution operations.

Optimizing Warehouse Efficiency through Human-Automation Collaboration

March 27, 2024
In the dynamic landscape of modern warehouses, the integration of automation has changed the way materials are handled by enhancing efficiency, accuracy, and productivity. However, the role of humans remains indispensable, bringing cognitive abilities and adaptability to the table. Striking the right balance between humans and automation in warehouse material handling is crucial for optimizing operations and maintaining a competitive edge.

Considering Robotic Depalletizing? Evaluate These 3 Key Factors First

March 20, 2024
Does your facility have labor intensive, ergonomically challenging or repetitive operations that involve breaking down a pallet load? If so, robotic depalletizing could be a solution to help eliminate ergonomic strain, lower operating costs and allow for the reallocation of labor to other tasks within your facility.

Efficiency and Safety: Navigation in Industrial AVs

March 13, 2024
Within the realm of industrial vehicle automation, the terms “dynamic path planning” and “obstacle avoidance” have recently generated buzz. On the surface, the idea of an AV (autonomous vehicle) having the capability to independently navigate around unforeseen obstacles appears to be a valuable feature. And, make no mistake, there are certainly specific applications where that feature can be beneficial. This blog post will expand on the other navigation methods and why AV OEMs (original equipment manufacturers) make the deliberate choice to use them.

MODEX 2024: Where Your Automation Journey Begins

February 28, 2024
As a leading systems integrator, Bastian Solutions understands material handling solutions do not come in a one-size-fits-all package. The company holds decades of experience across a broad spectrum of industry verticals and our experts partner with customers to engineer warehouse automation and material handling systems designed to achieve business objectives. Bastian is eager to exhibit at MHI’s MODEX 2024 trade show March 11-14 in Atlanta, Georgia. Booth B5619 will feature various automation and technology, along with opportunities to learn more about how Bastian can help select, implement and optimize the right material handling equipment and processes to Engineer Your Competitive Edge!

Meeting Retail's New Demands: Bastian Solutions at RILA LINK 2024

February 21, 2024
Remaining competitive means staying ahead of retail's rapid changes, such as complex omnichannel business models, demanding planning cycles, and rising customer expectations. Retail leaders are coming together at this year's RILA LINK to tackle these challenges. They want integrated solutions to simplify operations and make customers happier.

The Unique Advantage of Bastian Solutions: A Complete Material Handling Systems Integrator

February 14, 2024
In warehouse automation and material handling systems, companies typically fall into two categories: manufacturers (OEMs) or integrators. Manufacturers are known for creating the hardware and technologies that power warehouse automation, while integrators specialize in bringing these diverse components together into a cohesive, functioning material handling system. At Bastian Solutions, we often encounter the question, 'Are you an integrator or a manufacturer?'

Conveyor Technologies Transforming Indian Small-to-Medium Companies

February 07, 2024
Efficiently moving items is the name of the game in material handling and the number one player is conveyor. Whether your company plays in the automotive, electronics, food and beverage, or pharma industries, you are going to need to move materials, components and/or finished products to the next area of your business. A well-designed conveyor system determines whether you stay in the game or not.

Addressing Labor Shortages and Turnover in Material Handling with Automated Picking Solutions

January 31, 2024
In the dynamic warehouse operations and logistics industry, a prominent issue consistently arises in corporate discussions and daily floor operations: the challenge of labor shortages and high employee turnover. As supply chain, operations, and production leaders, you know how these labor issues strain daily operations and threaten long-term growth and efficiency. The current scenario presents a stark contrast – while there's a booming demand for logistics and warehouse services, finding and retaining skilled labor to meet this demand has become increasingly more difficult. Frequent turnover amplifies these issues, leading to operational delays, escalating costs, and a decline in employee morale.

Key Distribution Center Operational Considerations for a New Year

January 24, 2024
Peak season has come and gone. Happy New Year! As we close the door on a busy holiday season, it’s a good time for distribution center leaders to pause and reflect on how to apply the learnings of 2023 in order to make operational course corrections and define capital investment needs for 2024 and beyond. The 2023 holiday season demonstrated continued sales growth, most notably in online sales, whether for BOPIS (buy-online-pickup-in-store) or ecommerce purchases, according to Bain’s recent report.

Industrial Distribution: SMC Doubles Picking and Increases Same-Day Shipments

January 17, 2024
Growth. Striving for a $2 billion annual revenue goal, SMC Corporation needed a facility and automation technology solution that could meet them where they were and easily support their vision for growth. As a global leader and manufacturer of automatic control equipment, SMC had grown to over 80 subsidiaries and joint ventures around the world. They serve customers in a variety of industries and had grown to 30% of global market share in the pneumatics industry.

Beyond Automation: Building Long-Term Relationships for Operational Excellence

December 20, 2023
In today's dynamic and competitive business landscape, companies are constantly seeking ways to improve their operational efficiency and achieve sustainable growth. While automation solutions can offer significant benefits, true success lies in building long-term partnerships that go beyond simply providing equipment.

Elevate Your Warehouse Efficiency: Identifying Conveyor Opportunities

December 13, 2023
In the dynamic landscape of warehouse operations, efficiency is the cornerstone of success. As businesses strive to streamline their processes, there's a unique opportunity for warehouse operators to revolutionize material handling with conveyor systems. Warehouses are undergoing a significant transformation, driven by the need for streamlined operations and increased productivity. Recognizing this evolution is the first step for businesses looking to stay ahead in an ever-changing market. Labor costs, inventory management complexities and navigating seasonal peaks are common hurdles. In this blog post, we'll explore how businesses can identify and leverage conveyor opportunities to elevate their operations.

3PLs and Material Handling Integration

December 06, 2023
When people hear the term 3PL, they might ask questions such as: “What is a 3PL?” A 3PL or third-party logistics is a business that provides logistics operations to other business. These value-added logistic services include:

Choosing the Right Conveyor System for Festive Season Demand

November 15, 2023
The festive or peak season is one of the busiest times for companies, especially those in the e-commerce and retail industry sectors. With the holidays here, consumer demand for products significantly spikes both in volume and quick fulfilment requirements. With continuous festive promotions and sales, it is understandable that there is an increase in orders with more customer expectations, so it is crucial to have efficient and reliable warehouse material handling systems in place to handle the festive season demand. Determining the specific requirements of your business during the festive season is essential to ensuring a smooth and successful operation.

Clear the Fog of Peak Season: 4-Step Process

November 01, 2023
The fog of peak season. Does this sound like a similar experience to all warehouse operations team members? It’s earlier than usual and you know you have a very long day ahead of you. The building pulses with an electrifying energy but it's a frenetic, anxious feeling that everyone has in the pit of their stomach. The team knows that its “go time” as the customer order volume is going to be 3X the norm. As you walk out of the office and into the warehouse you are met with the sound of conveyor belts humming and the ceaseless beeping noise of forklifts darting all over the building. What is normally an orderly row of neatly stacked goods near pack out, now resembles a maze, as your team scrambles to locate items with urgency. Every corner of the warehouse is in motion, every aisle alive with the chaos of associates picking, workstations loaded with boxes for packout, and trailers are everywhere.

Self-Driving Forklifts: The Future of Pallet Transportation

October 25, 2023
The fascination with automation has been amplified by the rise of AI (artificial intelligence) and the emergence of seemingly self-driving cars. This trend has made “automation” an ubiquitous term worldwide. Manufacturing and warehousing facilities are at the forefront of adopting automation due to the numerous advantages it offers, including waste reduction, increased production efficiency and a compelling ROI (return on investment). In fact, technology like self-driving vehicles isn’t new to the warehouse environment but it has come a very long way since it was first introduced. In this post, we’ll dive into how advanced technology is being leveraged to complement warehouse operations and how you can plan for successful integration.

Bridging the Labor Gap: Common Warehouse Automation Considerations

October 18, 2023
The ongoing labor shortage crisis is being felt across various sectors, with warehousing being no exception, and its impact threatens efficiency and productivity. The question being asked today by most manufacturers and distributors is not “Should I automate?” but rather “When and how much should I automate?” To best answer those questions, it’s crucial to first understand common material handling and automation considerations.

Bridging the Labor Gap: Warehouse Automation's Role in Addressing Labor Shortages

October 11, 2023
In today's rapidly evolving global economy, industries are facing a unique challenge: labor shortages. The shortage of skilled and unskilled laborers is being felt across various sectors, with warehousing being no exception. Warehouses serve as the backbone of the supply chain, but the ongoing labor shortage crisis threatens their efficiency and productivity. Thankfully, technology has stepped in to address this challenge with the implementation of warehouse automation. In this blog post, we will explore the labor shortage issue, its causes, and how warehouse automation is revolutionizing the industry, ensuring smooth operations and boosting productivity.

Elevating Dock Operations with Telescopic Conveyors

October 04, 2023
To meet the escalating customer demands, optimizing the movement of goods is now more crucial than ever for warehouses in manufacturing, logistics and e-commerce. Telescopic conveyors are a proven and efficient technology for various industries in India.

Quality in Everything We Do: Fork Trucks to Cranes to System Integration

September 27, 2023
Conceptually, material handling is simple – store products and move products. Officially defined by MHI as “the movement, protection, storage, and control of materials and products throughout manufacturing, warehousing, distribution, consumption, and disposal,” this concept is an unavoidable aspect of business. It also, like many ideas that start simple, quickly becomes complicated once you start exploring its details, especially given today’s rate of technological improvement. Despite those challenges, however, the need to deliver on orders, navigate and succeed during peak seasons and meet customer expectations remains and needs to be addressed.

The Past, Present and Future of Retail Supply Chain

September 20, 2023
With the global pandemic only a few years behind us, rising diesel prices, supply chain shortages and a drastically transformed customer shopping landscape, the closing of 2022 should have looked bleaker. However, the “hyper growth” that was seen in ecommerce during the pandemic moved 2025 projections up by years. At the closing of 2022 we’re seeing retail’s first trillion-dollar year. As the meteoric growth of online sales has begun to moderate, and as we look forward to 2023 it will be imperative for retailers to address the past, present and future of retail.

Understanding the Difference Between Safety Devices in Material Handling Automation Systems

September 13, 2023
In today's rapidly evolving technological landscape, automation has become an integral part of various industries, ranging from manufacturing and logistics to healthcare and transportation. With warehouse and distribution center material handling automation's widespread adoption, ensuring the safety of workers, equipment and the public is of paramount importance. To achieve this, various safety devices are employed to minimize risks and prevent accidents.

The Trickle-Down Effect of Right-Sized Packaging

September 06, 2023
The average box is 40% too large for its contents and eliminating excess volume would result in 24 million fewer truckloads per year in the United States, according to DHL, The Logistics Trend Radar. With increased focus on sustainability and supply chain impacts to a company’s bottom-line, the importance of packaging strategy has never been higher. Fortunately for supply chain leaders, packaging automation has continued to evolve to address this need and the time has never been better to consider how right-sized packaging could positively impact your supply chain.

The Ins and Outs of Automated Inbound Palletizing

August 30, 2023
For many distribution centers, unloading trailers and placing inbound product on pallets can be very labor-intensive. There are often hundreds to thousands of boxes in each trailer and these boxes can be large, heavy and hard to reach meaning most reaching, lifting and moving of boxes is done manually. Additionally, the environment inside the trailer can range from cold to extremely hot making it, at times, particularly uncomfortable. As a whole, finding and keeping labor for this essential work often presents a problem. Introducing the right automation to your palletizing operations can address labor availability challenges while also improving margins, throughput and operational flexibility.

Is It Time for Warehouse Automation? Identifying the Need

August 24, 2023
Are you considering refining your warehouse operations and improving customer satisfaction? One of the transformative solutions that has gained significant traction in recent years is automating warehouses by integrating material and product processes through material handling equipment. By introducing and integrating robots, conveyor systems with intralogistics solutions, companies can revolutionize the way warehouses can run. However, the question remains – how do you know when warehouse automation is needed?

Pack Expo 2023: The Trickle-Down Effect of Automating End of Line Operations

August 09, 2023
The world of automation is more complicated than it has ever been, with several emerging technology options and configurations now readily available with more to come. What we know, however, is that creating a foundation for long-term resilience relies on adaptable automation. Together with data-backed system integration you can overcome business challenges to meet objectives now and, in the future, reaping better ROIs. This means taking a detailed look at the processes before a package leaves the warehouse.

Autonomous Mobile Robots (AMRs) for Enhanced Efficiency & Seamless Automation

July 19, 2023
AMRs (autonomous mobile robots) have emerged as a distribution or manufacturing operation game-changer. For those seeking solutions to enhance efficiency, reduce costs and streamline operations, AMRs offer a cost-effective solution. These versatile robots can move and operate independently, revolutionizing various industries and opening new possibilities for automation. AMRs can meet various application process needs, allowing them to easily fit into existing company operations.

4 DC Design Focus Areas: Beyond Automated Warehouse Technology

July 12, 2023
Streamlining the complex processes of getting products from inbound receiving to outbound truck loading requires thoughtful orchestration of functions within the four walls of distribution and fulfillment centers that extends beyond selecting the right automated technology. Let’s take a look at five more areas that you’ll want to consider during the planning phase to unlock even more efficiency opportunities.

Digging into the Data: Understanding Leading vs. Lagging Metrics and Setting Effective KPI Targets

June 28, 2023
In today's data-driven world, organizations rely on KPIs (key performance indicators) to measure their progress towards achieving business objectives. In order to really dig into a company’s metrics, there are two important concepts to grasp when working with KPIs: leading and lagging metrics, and effective targets. By understanding the difference between these types of metrics and how to set appropriate KPI targets, businesses can make informed decisions and drive meaningful improvements.

Meet Any Market Intralogistics Challenge with a Dynamic Alliance of Innovation and Trust

June 21, 2023
In the ever-evolving realm of logistics and supply chain management, innovation is the linchpin. Failure to remain open to and properly integrating innovative solutions can stifle operations from continuing to stay competitive in the industry, whether it’s automotive, retail, healthcare and agriculture, for example.

Enhancing Efficiency in Indian Industries with Advanced Conveyor Systems

June 14, 2023
Efficient and streamlined operations are vital for the success of any industry. In India, companies are constantly seeking innovative solutions to improve productivity, reduce costs and enhance overall efficiency. ‘Research and Markets’ reports that India’s warehousing market is expected to reach INR 2,872.10 bn by 2027.One significant aspect of achieving these goals lies in optimizing material handling and warehouse operation processes.

Leveraging Cobots in Modern Warehouses

June 01, 2023
Collaborative robots’ (cobots) popularity has grown in recent years for their ability to work alongside human operators and in a diverse range of applications. These robots, specifically designed to share workspace with humans, automate tasks that typically require some level of operator intervention. Cobots have proven to be safe, flexible, quick to implement and easy to program solutions that benefit both distribution and manufacturing operations. Let’s dive deeper into capabilities and potential use cases for this advanced technology.

Maintaining SOX Compliance with Intralogistics Software

May 24, 2023
If your company is publicly traded, there's a good chance you’ve heard the term “SOX” before. The SOX (Sarbanes-Oxley) yearly financial reporting audit touches every function of a public corporation – from human resources to supply chain management. SOX compliance is a massive operation both in terms of cost and labor force. The right software solution, however, can not only help you achieve the most out of your warehouse system design but can also help support you through SOX compliance.

Closing the Automation Gap with Intralogistics Software

May 17, 2023
Robotic order picking and sorting are becoming key technologies in warehouse automation and often provide huge advantages to distribution centers over more conventional order fulfillment methods. However, without a versatile WCS (warehouse control system) or WES (warehouse execution system), it can be difficult to integrate such technologies into a complex operation.

Optimizing Warehouse Operations: Avoiding Common Mistakes with Advanced Automation Technologies

May 10, 2023
Warehouses are an integral part of the supply chain management system of any organization for storing and distributing goods efficiently and effectively. However, there are certain common mistakes that warehouse operators make that can negatively impact the productivity and efficiency of the warehouse.

Expanding WMS Functionality with WES Integration

May 03, 2023
While automation equipment is certainly a large factor in optimizing warehouse operations, it’s important to remember that the software managing the system is just as vital. For automation, the WES can help expand on WMS functionality, helping to improve total warehouse communication, simplify integration, enhance visibility and more.

Process and System Efficiency: You Can’t Improve What You Don’t Measure

April 26, 2023
KPIs are quantifiable metrics used to measure the success of a particular process or system. They are typically tied to specific objectives and goals and are used to track progress over time. KPIs are an essential tool for businesses to measure the effectiveness of their operations, identify areas of improvement and make informed decisions. This includes the material handling and automation industry.

ProMat Recap: The Future of AGVs is Here

April 19, 2023
Bastian Solutions was once again excited to attend ProMat at McCormick Place in Chicago. This year's booth featured a live system demonstration that integrated multiple technologies, including several of our autonomous vehicles, Bastian Solutions SmartPick, AutoStore, Tompkins Robotics tSort, Bastian Solutions Conveyor, and more. We hosted a live seminar "Cutting Through the Noise: How to look beyond technology and meet business objectives". We also unveiled our newest product, the CB18 AGF, during a live press conference at our booth on Monday, March 20th.

10 Warehousing Challenges & Key Factors to Finding the Right Automation Solution

April 12, 2023
Managing a distribution or manufacturing facility can be challenging. It can be very easy to get so focused on the technical details of various automation solutions. The danger is that it’s easy to lose sight of the main goal, the reason behind adding automation – meeting business objectives and improving business operations.

Increase Operational Throughput Using the Theory of Constraints Principles

April 05, 2023
All inbound and outbound warehouse operations such as receiving, putaway, picking or packing, for example, formulate a series of dependent events. These events occur in sequence and are, to some extent, interlinked to the events preceding or following them.

Bringing the Future to You at ProMat 2023

March 15, 2023
The fierce competition for warehouse space and fulfillment labor combined with growing customer demands and ever-evolving technology offerings can make it overwhelmingly noisy and difficult to navigate. That challenge can make it hard to identify the solution that will help companies meet business objectives today and in the future. To add to that complexity, the supply chain industry is ever-growing and evolving. Our team of engineers can help guide through the noise that companies may be facing. Bastian Solutions is eager to attend this year’s ProMat tradeshow March 20-23, 2023, to discuss some of these supply chain challenges with attendees.

Material Handling Solutions Fit for New England’s Pharma and High Tech Manufacturing

February 22, 2023
The New England area is well known as a center for academics, medicine, and high-tech manufacturing. The concentration of notable academic institutions is a big factor in the concentration of companies providing pharmaceutical and high-tech manufacturing. Each of New England’s leading industries requires unique considerations. For this post, let’s take a look at the pharmaceutical industry, specifically. Examples of pharmaceutical and healthcare companies located in New England include the Thermo Fischer headquarters, 3 R&D sites for Pfizer, multiple facilities for Johnson & Johnson, and a multitude of hospitals such as Massachusetts General Hospital.

Interview Recap: Getting Started with Mobile Robotics

December 21, 2022
Recently, Bastian’s Autonomous Vehicles General Manager, Michael Marcum, spoke with other industry experts about insights on getting started with mobile robotics.

Thrive During Peak Season: 3 Order Fulfillment Considerations

December 07, 2022
Peak season is here. While Black Friday and Cyber Monday, the biggest sales days of the year, have come and gone, order fulfillment operations are busy ensuring that orders are filled accurately, packaged carefully and shipped on time. For retailers, this is both a time of getting through the peak and also an opportunity to shine ahead of competitors. Handling seasonal peaks requires automation that simplifies the surge in distribution.

Showcasing Resiliency at Pack Expo 2022

October 12, 2022
Bastian Solutions’ team of engineers can help guide you through your automation journey. You can schedule an in-person meeting to discuss your operational challenges with our experts at Pack Expo International 2022 – October 23 – 26, 2022.

Webcast Recap: Robotics Accelerates Retail Digitization

October 05, 2022
In a recent webcast, Matt Kohler, Bastian Solutions’ Applications Director, and other industry leaders discussed how both online and traditional retailers can take advantage of automation as peak season approaches. A key topic discussed during the webcast was the importance of collecting and analyzing data to provide timely and actionable insights for customers.

Cobots Address Labor Shortages for Friesens Corporation

September 28, 2022
Facing increased customer demand, space limitations and limited labor resources, Friesens Corporation knew they needed to challenge themselves to think creatively about their production efficiency. Increased demand and volume necessitated higher throughput that only more binding lines could accommodate, creating constraints on the existing floorplan and layout. Finding space meant taking a closer look at their production processes.

Três fatores principais no design de produção de goods to person

September 22, 2022
Como integradora independente, a Bastian Solutions trabalha com diversas tecnologias e marcas. Como tal, não é incomum ser perguntado pelos clientes: “Quantas linhas por hora posso fazer com um sistema de goods to person?” Quando falamos de GTP (sistemas de goods to person), isso pode incluir sistemas de AutoStore, ASRS, Scallog, Kardex, Servus ou Adapto. Todas essas tecnologias oferecem métodos modernos e facilmente escaláveis de atendimento de pedidos, por meio de diferentes configurações tecnológicas e de design. Portanto, quando se trata de responder “quantas linhas por hora posso fazer”, há muitos fatores que entram em jogo, mas há três elementos principais que ajudam a fornecer uma imagem mais clara e fornecer uma taxa estimada de linhas por hora. Vamos explorar isto.

New Goods-to-Robot Systems Take E-Fulfillment to the Next Level

September 21, 2022
Over two decades ago, the internet made its way into households, retail, and manufacturing environments, providing a foundation for commerce to occur in a more rapid and convenient fashion. Since then, ecommerce has undoubtedly become the platform of choice for procuring everything from household products to industrial equipment. While present strategies such as warehouse execution systems, sortation, rainbow palletizing, and GTP (goods to person) systems have certainly helped meet these aggressive order fulfillment pursuits, a new robotic solution is proliferating the material handling industry that can further improve operations and customer satisfaction.

3 Key Mistakes to Avoid in Micro-fulfillment Technology Selection

September 14, 2022
Bringing products as close and as fast as possible to customers triggered a new way of looking at fulfillment centers. In addition to large regional warehouses, microfulfillment centers (MFCs) are popular topics in retail, ecommerce and food industries. Before implementing any solution, it’s key to carefully review applications and properly prepare for current and future scenarios. This step can help you avoid key mistakes and select the right technology. The last thing you want to do is to install a technology that doesn’t do the job the way you expected or needed.

How Toyota's Narrow Aisle and Automation Solutions Can Help Increase Productivity

September 07, 2022
No matter the industry, demand for products and services is at an all-time high. This increase in demand may leave you wondering how to best maneuver and store materials in your warehouse while remaining productive. More and more operations are configuring their warehouse space to accommodate narrow aisles. Warehouse operations are also choosing to automate systems to allow for more storage space and increased productivity when performing highly standardized, repetitive tasks. Narrow aisle forklifts such as Toyota’s Core Electric Turret Forklift, Order Picker, Stand Up Rider, along with automated solutions such as the Core Tow Tractor and Center-Controlled Rider, may be a great solution for your operation. Discover how automated systems and narrow aisle solutions can help you navigate your warehouse confidently and take your operation to the next level.

Micro-fulfillment: From Small Warehouses to Cities

August 30, 2022
In supply chain, decentralization makes it possible to obtain small urban warehouses which help to manage order preparation as close as possible to the end consumer. We are talking about micro-fulfillment warehouses (or micro-logistics platforms), or even nano-fulfillment for the smallest of them.

BlueBotics: Bringing Interoperability to AGVs and AMRs Today

August 24, 2022
Easier than ever to integrate into operations, AGVs (automated guided vehicles) and AMRs (autonomous mobile robots) are transforming the way manufacturing and distribution centers operate. This cost-effective solution increases efficiency, improves working conditions and easily scales to match business growth. Technologies like BlueBotics ANT opens possibilities through their advanced fleet management capabilities and interoperability. This means customers can carefully build-out the vehicle tech stack they need for their business. BlueBotics ANT is part of the Bastian Solutions growing portfolio of automation capabilities.

¿Qué es el Microfulfillment?

August 11, 2022
Sin duda alguna, el “microfulfillment” es un concepto que se está volviendo tendencia dentro de los esquemas de cadena de suministro. La habilidad de llevar productos a las manos de los consumidores más rápido que cualquier competidor es el objetivo último, así que, no sólo es una tendencia actual, si no que ha evolucionado en una estrategia de descentralización a través de la cual los productores buscan mejorar la experiencia de los consumidores. Entonces, ¿cómo se define?

Autonomous Vehicles: Bringing Flexibility to Indian Warehouse Operations

August 09, 2022
Autonomous vehicles such as AGVs (automated guided vehicles) and AMRs (autonomous mobile robots) are self-guided load carriers that can autonomously travel to execute tasks assigned to them and can be the best fit for distribution centres, warehouses or manufacturing facilities. These vehicles can work independently without an onboard operator due to the latest innovation in sensors and control devices that help drive the navigation.

3 Parcel Shipment Direct-to-Consumer Opportunity Areas

August 03, 2022
It’s no secret that, since the start of the COVID-19 pandemic, foot traffic in brick-and-mortar stores has seen a dramatic decrease. Recent reports show a slight increase and recovery but it is becoming increasingly clear that online shopping is the way of the future. How are businesses responding to this trend and what does this mean for parcel shipments?

Reimagining Order Fulfillment with Robotic Piece Picking Solutions [Infographic]

July 13, 2022
Transform warehouse operations to achieve smarter, more accurate, 24/7 order fulfillment with piece picking robotic solutions carefully integrated to support existing workflows and flexible enough to easily grow for future business volume, products, seasonality and new functions. Download this Infographic to learn more.

3 Steps to Choosing Material Handling Technologies that Last

July 06, 2022
Technology advancements are being made all the time, whether it’s new gadgets or software. In fact, it seems as though any time you look at the latest tech news a newer version of a product you've just purchased has come out. The same challenge exists with material handling and supply chain automation. Whether it's upgrading a conveyor system, adding a goods to person or AS/RS (automated storage and retrieval system), or state-of-the-art robotic automation, there are several factors that one should consider when looking into a new technology.

Optimizing the Outbound Logistics Process

June 29, 2022
With the boom in the ecommerce market, companies will have to optimize outbound processes in order to keep up with the race and continue to meet customer expectations – correct orders with on time fulfilment. Let's look at how.

Small Scale Robotic Automation Drives a Big Impact for Gerrie Electric’s Distribution

June 15, 2022
“Our existing 26,000 square foot facility was just not enough.” Gerrie Electric turned to small scale automation to unlock warehouse footprint and productivity opportunities quickly and reliably. The result – error-free picking, a boost in throughput, a trajectory to achieve and beat a targeted 3-year ROI and room to accommodate their immediate growth for additional robots and ports to handle the increased demand. As the largest independent, electrical lighting and automation distributor in Ontario, Canada, Gerrie Electric serves customers ranging from car and steel OEMs, pharmaceuticals and individual contractors performing on-site electrical installations.

L'automatisation à petite échelle génère un grand impact pour la distribution de Gerrie Electric

June 15, 2022
« Notre installation existante de 26 000 pieds carrés n’était tout simplement plus suffisante ». Gerrie Electric s’est tourné vers l’automatisation à petite échelle pour lever les restrictions dues à la superficie d’entrepôt et permettre rapidement et de façon fiable des opportunités de productivité. Le résultat : un prélèvement exempt d’erreurs, une amélioration de la productivité, une trajectoire pour atteindre et surpasser un rendement du capital investi sur trois ans ciblé, et de l’espace pour accommoder la croissance immédiate pour des robots et des ports supplémentaires afin de traiter l’augmentation de la demande.

5 Common Mistakes in Distribution Center Operation Design

June 08, 2022
Before products can be sent on their way to individual doorsteps or stores, there are a lot of individual yet highly connected functions. All of these tasks are housed in a single DC (distribution center). As straightforward as it may seem to get products from inbound receiving docks to outbound shipping and truck loading, there are a few key considerations to avoid common mistakes in layout and design. Unlocking efficiency opportunities means thinking through safety considerations, the placement of functions and technologies in the warehouse, understanding of drawbacks or potential challenges, and evaluating what can and cannot or should not be automated. Let’s take a look at some of the common mistakes and considerations to avoid them.

Workplace Health: Ergonomics, Safety and Health Enhanced by Logistics Robots

May 25, 2022
Post originally published and provided courtesy of Scallog. In order to coordinate and absorb those retail flows as effectively as possible to meet demand, logistics engineers must become more efficient and productive, beyond trading off their resources as an adjustment variable. Automation, and specifically goods-to-person robotics, is a crucial element to ensure efficient logistics without compromising on the operator’s safety and well-being.

How to Navigate Significant Shifts When Upgrading Warehouse Software

May 18, 2022
Supply chains and warehouse operations are under a spotlight with many moving towards adding small- and large-scale automation solutions with software upgrades to match. Identifying and navigating those changes is not easy but the right warehouse software platform and integrator can help make the shift seamless.

Is Pick to Light Right for You? Streamline Picking Processes with Easy, Visual Cues

April 27, 2022
Are you looking for a way to eliminate waste within your picking process? Are you struggling to achieve accuracy metrics? Does your operation suffer from constant turnover or accommodate seasonality? If any of these scenarios hit a little too close to home, a pick to light solution may be a good choice to optimize your operation! In this article, I will go over the functionality, advantages and operations best suited for this technology.

Outfitting Industrial Robots for Extreme Warehouse Environments

April 20, 2022
Hot, cold, corrosive – these environments, and more, inherently require a little extra care when it comes to planning labor and tasks. The same goes for introducing any automated technologies. After all, you need them to operate correctly and avoid any unnecessary damage. Often pulled in to support tasks that need to be reliably repeatable, industrial robotics are an excellent option to support safer work in unique environments. When looking at any robotics application, it’s crucial to consider the conditions under which the task is happening. Whether it’s palletizing, welding, paint, or part handling, the working environment – temperature, exposure, application, and materials – plays a key role in the way automation equipment is selected, outfitted, and designed. Let’s take a look at some of the most common challenging environments and what can be done if the environment is too harsh for most standard industrial robots.

Automation is Becoming the New Normal in India Warehousing

March 29, 2022
The warehousing industry has grown in the last few years by becoming more intentionally planned, multifaceted and accessible. It’s a push towards automation. This will progress further in the upcoming years, especially as companies look to meet customer’s fast fulfilment expectations and challenges like labour and real estate availability continue. The last few decades have shed a light on how products get to consumers, bringing increased attention to warehousing and distribution which has evolved the focus bringing substantial study and investment.

Goods to Person: What Works Best, Where and When? [Infographic]

March 23, 2022
The question for today’s modern warehouses is no longer when should we automate, but how and where do we automate for the best impact? To help sort through these cutting-edge offerings, we’ve created a quick visual guide to understanding the basics of goods to person systems, including the different types, their benefits and important factors to consider. View the full-size infographic.

Achieving Success with Goods to Person Starts with Software

March 17, 2022
With all this innovation and growth in the goods to person warehouse automation sector, it’s vital to factor the impact on the whole system’s integration, tied together through software and controls. To compensate, WES systems are getting larger and more complex in order to integrate with new technologies provided by other vendors coming to market. To truly optimize a goods to person system, customers should consider each GTP technology’s merits, but also the software that will manage its operations.

Creating Warehouse Extensibility: Goods to Person and Robotic AI

March 09, 2022
Adapting to uncertain markets, goods to person continues to prove to be a robust foundation for distribution center operations that can grow and adapt.

Latin America’s Largest AutoStore Brings Innovation for Dafiti Group Retail Ecommerce

March 02, 2022
Featuring capacity for goods to person system storage of 3.6 million products, Dafiti Group’s newest warehouse, called LEAP, houses one of the most advanced automation systems in the world providing fast delivery across Latin America. As part of the Global Fashion Group, Dafiti leads fashion and lifestyle ecommerce retail sales in Latin America and needed a facility and supporting technology to match their spirit for innovation and top-level customer satisfaction. This fast-moving system was expertly integrated with Dafiti’s current and future ecommerce growth in mind, offering a reliably convenient shopping experience for years to come. “[LEAP’s] scale and sophistication speak to the transformational growth of the fashion ecommerce industry and will help to propel our next ten years of growth in the region,” says Christoph Barchewitz, Co-CEO of the Global Fashion Group.

Maior AutoStore da América Latina traz inovação para o comércio eletrônico de varejo do Dafiti Group

March 02, 2022
Com capacidade de armazenamento de 3,6 milhões de produtos, o mais novo armazém do Grupo Dafiti, chamado LEAP, abriga um dos sistemas de automação mais avançados do mundo, proporcionando entrega rápida em toda a América Latina. Como parte do Global Fashion Group, a Dafiti lidera as vendas de varejo de comércio eletrônico de moda e estilo de vida na América Latina e precisava de instalações e tecnologia de suporte para corresponder ao seu espírito de inovação e satisfação de alto nível do cliente.

El sistema AutoStore más grande de Latinoamérica aporta innovación al comercio electrónico minorista

March 02, 2022
Con una capacidad del sistema de almacenamiento de 3,6 millones de “productos a persona”, el nuevo depósito de Dafiti Group, denominado LEAP, aloja uno de los sistemas de automatización más avanzados del mundo y ofrece servicio de entrega rápida en toda Latinoamérica. Como parte del Global Fashion Group, Dafiti lidera las ventas minoristas de moda y comercio electrónico en Latinoamérica y necesitaba unas instalaciones y tecnología de soporte al nivel de su espíritu innovador y de máxima satisfacción al cliente. Ese dinámico sistema se integró con pericia pensando en el crecimiento actual y futuro del comercio electrónico, para ofrecer una experiencia de compra confiable y práctica en los años venideros.

Warehouse Safety Clothing: Top Comfortable, Durable Options to Wear Onsite

December 29, 2021
When working at a warehouse, distribution or manufacturing facility, personnel must balance different priorities and considerations such as safety, professionalism, and utility. To meet those considerations, onsite personnel must find clothing that helps them perform their job functions rather than be cumbersome and interfere with tasks. With numerous gear options to choose from, I talked to our team about their preferred onsite clothing choices. Below are some of their top recommendations.

PUMA’s DC Automation Thrives Amid Pandemic Retail Peak Season Shifts

November 10, 2021
Designed for agility and growth, PUMA’s new Indianapolis distribution center was immediately put to the test facing unprecedented ecommerce demand in addition to new, unexpected safety measures.

When is it Time to Introduce Automated Vehicles to Your Distribution Center?

November 01, 2021
How do you determine when it’s time to integrate an automated vehicle solution in your DC (distribution centers)? Discover how these automated systems can help you navigate your warehouse confidently and take your operation to new heights.

Strengthening Supply Chain Operations During India's Peak Festive Season

October 26, 2021
Festive season 2021 is expected to bring numerous opportunities for retailers and ecommerce companies. The excitement with festive promotional sales offers will create massive online traffic, impact product sales and company turnover, and put enormous pressure on companies’ supply chain processes.

More than a 3D Model: Emulation “Digital Twin” Warehouse Visualization

October 20, 2021
Emulation and digital twins are powerful tools that can provide some very real benefits in the world of controls engineering and system integration.

Tompkins Robotics: Automating Hyperlocal and DC Sortation from End to End

October 13, 2021
In today’s global market – facing an acceleration in ecommerce and managing the impact of the Coronavirus pandemic – flexibility is not only key, but a necessity. The flexibility to scale up or down and use automation where it fits best in order to help to maintain a leading edge in the industry markets. Facilitating greater speed, agility and adaptability in warehouse distribution and order fulfillment, Tompkins Robotics’ solutions are designed to allow customers to be more successful in dynamically changing environments. In 2019, Bastian Solutions added Tompkins Robotics’ autonomous mobile robot (AMRs) solution to our growing portfolio of automation capabilities. We talked to Mike Futch, the CEO and President of Tompkins Robotics, for a deeper insight on the technology and future of DC automation development.

Finding the Right Automation for Grocery Ecommerce: 3 Proven Technologies

September 15, 2021
By now, we all know the headache that is the world of grocery ecommerce. Between a global pandemic, supply chain issues, product shortages and changing consumer demands, many grocers are scrambling to make the best decision for their customers and their bottom line. The industry transitioning from “how a grocer is going to automate the instore fulfillment process?” to “how are they going to optimize the whole process, including last mile delivery?” Brick Meets Click data showed that online grocery sales for pickup or delivery were $6.6 billion in April of this year. That’s down from the $7.1 billion in grocery e-commerce sales in March of this year, but up from $5.3 billion in April 2020. Reducing the labor spend for filling orders in the store is the first step; what follows is a strategy that can help reduce the overall cost of getting orders into the hands of customers, regardless of the hand-off location. Being a high-volume and low-margin industry, grocers need microfulfillment automation and technologies that are proven, scalable, dense, fast AND have a quick, high return on investment, like these:

Richelieu Streamlines Order Fulfillment for Improved Customer Experience

August 05, 2021
Serving more than 80,000 customers in both Canada and the United States, Richelieu aimed to increase customer satisfaction with faster, reliable order fulfillment. As an international importer, distributor and manufacturer of specialty hardware, Richelieu manages over 110,000 SKUs. In addition to a faster and more streamlined order fulfillment approach, Richelieu was able to consolidate external storage by leveraging their Montreal facility. They looked to Bastian Solutions to advise and implement the right combination of automation technology to add to Richelieu’s facility longevity and implement a system that helps them reliably maintain strong customer service.

AutoStore: Designing Future-Proof Automation Technology

May 19, 2021
Scalability and flexibility are no doubt the focus of today and the future in distribution and production. Utilizing bins, bots and ports, the AutoStore goods to person technology brings a grid-based approach that allows customers to shrink their storage space exponentially while increasing their capacity for smarter, faster operations. Working together since 2013, last year Bastian Solutions expanded its portfolio of global partners with AutoStore to further support customers wherever they may be, providing them increased capacity, flexibility and accuracy.

Scallog: Creating a Resilient Solution for the Future of Warehouse Logistics

April 28, 2021
Dynamic and easily scalable, goods to person technologies have risen to the forefront of order fulfillment conversation amid rapid ecommerce growth. Answering the challenge of automation for various industry applications and operation sizes, Scallog’s order fulfillment system adds a mobile robotic solution to the mix. Announced late last year, Bastian Solutions, an independent integrator, has added Scallog’s technology to our growing portfolio of automation capabilities. We talked to Olivier Rochet, founder and president of Scallog, for a deeper insight on the technology and future of DC automation development. This French robotic automation system manufacturer, already installed in six countries, offers a goods to person technology based on robots that move shelves around the warehouse.

Employee Development: Path to a Lean Supply Chain

April 14, 2021
As a fundamental element, supply chain and logistics requires delivering a quality product to the consumer. The details behind quality product and on time delivery are complex and filled with complexities such as distribution center locations, advanced automation technologies, product specifications, throughput goals, and software support. And, while selecting the right automation equipment is important for a company’s competitive advantage, sustainable growth is most centered around the people. Lean supply chain management and the operational success is a product of the strength of your human resources. How do you create and foster sustainable human resource growth? While COVID-19 has forced companies to shift priorities and adjust manufacturing processes to deal with changing consumer demand and new safety precautions, the fundamentals continue to hold true for employee development: clarify goals and direction, identify the challenges, promote learning, and put that learning into practice.

3 Key Lessons for New Year DC Throughput Efficiencies & Adaptability

January 19, 2021
We’ve all heard some variation of the saying “Never Let a Crisis Go to Waste” but how good are we at recognizing the crisis and the best way to capitalize on it? As we enter this new year, we must acknowledge 2020 was unlike any other year in many ways, the COVID-19 pandemic disrupted everything in our lives: personal, political, and professional. The world learned to work from home, educate from home, and to the point of this article – shop from home. What can be learned from this “Great Accelerator” event to ensure distribution centers are ready to adapt in the future and improve throughput efficiencies? Here are three lessons from this past year, and a few recommendations for each to ensure the 2020 distribution center (DC) “crisis” doesn’t go to waste:

Microfulfillment Part 2: Pros and Cons

July 29, 2020
The term “microfulfillment center” has quickly become one of the top buzzwords in material handling. But what is it and is investing in it the right decision for your supply chain?

Promoting Warehouse Worker Safety Post-COVID-19

June 23, 2020
During this global coronavirus pandemic, people are concerned with protecting themselves and their families from contracting and spreading the disease; many go to extraordinary measures to ensure everyone they care about stays healthy. For employers, this protective nature extends to the employees who are the foundation of their business too.

A Thank You to Essential Businesses and Personnel

March 30, 2020
Without the world of supply chain – truck drivers, factory employees, maintenance crews and retail workers, just to name a few – our world might, figuratively, stop turning.

How COVID-19 Will Permanently Change your Omni-Channel Supply Chain

March 19, 2020
As the COVID-19 pandemic continues to force unprecedented shut downs, will the resulting changes to supply chains be temporary anomalies or permanent changes?
Posted in Industry News

MODEX 2020: A Lesson in Resiliency

March 17, 2020
Despite fears of the COVID-19 pandemic amidst the biggest trade show of the year, the supply chain industry adapted and made the best of a difficult situation.
Posted in Industry News

The Prime Effect, Labor Shortages, and Dynamic Economy: A Glance at the 2020 Market

December 04, 2019
While impossible to predict, certain market trends can give us an idea on what to expect in the supply chain and logistics market for 2020 and how to prepare.
Posted in Industry News

Improve Warehouse Safety During National Safety Month

May 16, 2016
Employee safety is important in any field of work, but for manufacturing, distribution, and warehouse workers, it's something that must be considered every day. From poor ergonomics to high-tech machinery, there are a lot of situations our workers encounter each day that could potentially lead to injury.

The Southeast U.S. Provides Big Opportunity for Business

March 18, 2016
With MODEX 2016 right around the corner, I took some time to speak with our Atlanta regional manager, Brian Ulanch, on the growing opportunities and benefits of doing business in Atlanta and the importance of hosting one of our industry's biggest shows.

Competitive DC Growth Nationally Drives Need for Space Efficiency

January 26, 2016
The Journal of Commerce reported that big-box distribution facilities of 500,000 to more than 1 million square feet are leading construction activity. These large-scale, modern warehouses give top retailers and distributors the economies of scale of operating under one roof, whether serving as national distribution centers or regional distribution facilities.

What’s the Impact of Cyber Monday Beating Black Friday?

January 05, 2016
For the very first time in American consumer shopping history, Cyber Monday generated more revenue than Black Friday. In total, US e-commerce exceeded $400B in 2015, up 25% YOY (year over year). Soon the US Commerce Department will announce that fourth quarter sales accounted for nearly 40% of online sales for the year.
Posted in Industry News

4 Signs a Small- to Mid-Sized Company Needs Order Fulfillment Automation

August 25, 2014
You don’t need a giant distribution center rivaling Amazon or Wal-Mart to benefit from automation. These days, small and medium retailers are competing with the big boys by investing in scalable technologies. Here are 4 signs you're ready for automation.

Why Did You Become an Engineer?

February 20, 2014
In honor of Engineers Week, we asked some of our team members why they choose an engineering career. The responses we received were both fun and interesting! Read them all in today's blog article.

How Do We Recruit the Next Generation of Skilled Workers?

October 02, 2013
I regularly hear from manufacturing business leaders about how hard it is to attract and retain top skilled workers for manufacturing. I know firsthand how hard it is to bring on the next generation of craftsmen in our plant. There are many reasons for this shortage, but I think a lot of it stems back to lack of a successful career path for our young people coming out of high school...

Logistics Gets a Taste of the Spotlight

September 19, 2013
Logistics professionals are the unsung hero of the retail industry, ensuring consumers get the products they need when they need them. With all this hard work, it's nice to see the industry experience an increase in news coverage in recent months. Here are some of the top stories...

Global Supply Chains Going Local

September 21, 2012
Most of us are familiar with the phrase: “think globally, act locally.” Though it might be popularly thought of in terms of food sourcing, the manufacturing industry is also adopting a local mindset. A recent survey by EEF, the manufacturers' organization, found that 40% of U.K. companies are bringing production back in-house, while 25% have increased their use of local suppliers...

The Summer Olympics Meets Logistics

July 18, 2012
In about two weeks, thousands of spectators will watch athletes from around the world compete in the 2012 summer Olympics in London. At the same time, a different type of summer games will take place right in our own backyard: the 2012 LogistXGames . Beginning in Louisville this Thusrday, teams of warehouse employees will put their unique skills to the test in hopes of moving on to the Global LogistXGames at the end of September...
Posted in Industry News

2012 World Ag Expo, Material Handling Automation, and Helping our Veterans

March 09, 2012
Recently, I attended the World Ag Expo at the International Agri-Center in Tulare, California. It is the largest trade show of farm and agricultural equipment and associated products in the world, and because it is held outdoors, very large equipment can be brought in for attendees to view--from tractors nearly two stories tall, to the smallest of nozzles used in irrigation...

It's a Great Day to Be an Engineer

September 26, 2011
Despite the economic downturn, engineering has been one of the least affected professions. In fact, hiring in the engineering services sector has increased 104% since December of 2009. So what does this mean for you?

Mixed Load Palletizing: Can it be done?

July 15, 2010
The good news is that this long talked about concept has been proven within the last few years. You can hardly be in business anymore without being impacted by the need to deliver only what your customer needs. The days of shipping excess are over and everyone is looking to eliminate waste in their supply chain process.
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