The Material Handling Blog

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3 Key Factors in Goods to Person Throughput Design

January 10, 2024
From a mechanical standpoint, a goods-to-person system certainly can attain the tote delivery rate...Read More

Warehouse Data Analysis: Time Consuming but Vital

August 02, 2023
“Garbage in, garbage out”; that’s the typical mantra for simulation and consulting studies as it...Read More

Lean Warehousing: The 5S Method

April 13, 2022
Developing a Lean culture in your organization is a multi-step process and, in this article, we...Read More

Goods to Person Systems Stretch Beyond Social Distancing Benefits

December 09, 2020
Various goods-to-person technologies have risen to the challenge of social distancing by creating...Read More

Black Friday Prep: Peak Season Trends

November 06, 2020
Although 2020 has been an unpredictable year with unprecedented commerce demands, this year...Read More

Hyper-Local Fulfillment 101: Permanent Changes in Buyer Behavior

October 14, 2020
This supply chain evolution has created the need for hyper-local fulfillment, which also comes with...Read More

Breaking the Ice on Cold Storage Automation

October 08, 2020
Bastian Solutions’ Supply Chain Explained: LIVE webinar series continued with Robert Humphry,...Read More

B2B Warehousing: Automation to Transform your Operations

September 30, 2020
Our second webinar of the Supply Chain Explained: LIVE series featured advice from Bastian...Read More

How to Properly Select a Vertical Reciprocating Conveyor

June 17, 2020
With skyrocketing warehouse real estate prices in many parts of the country, Bastian Solutions is...Read More

Throwing Good Money After Bad: Addressing Failed Operational Investments

June 09, 2020
Throwing good money after bad often happens without the realization that it’s being done. We’ve...Read More

Questions to Expect From a Material Handling Integrator

May 05, 2020
In any material handling project or consultation, the first step is getting to know your business...Read More

The Importance of Validating AGV Design with Simulation

March 05, 2020
AGVs have some pretty impressive benefits, but only if implemented correctly. Here's how simulation...Read More

Replenishment: The Hidden "Traffic Cop" of Distribution Operations

February 27, 2020
Without a solid, well-designed replenishment strategy as part of a fully integrated operation,...Read More

Six Reasons to Simulate Your Operations

February 26, 2020
Six reasons you should consider simulations to help address some of the challenges in your...Read More

Weathering the Storm, Part 2: The Balancing Act of Supply Chain Risk Management

February 19, 2020
It's impossible to predict where or when a disaster may occur, but these tips can help mitigate...Read More

Weathering the Storm, Part 1: Preparing Operations for Natural Disasters

February 18, 2020
Understanding how your operation could be affected in the wake of a natural disaster can help your...Read More

The "Final 50 Feet" of Ecommerce Delivery: Trends, Challenges, and Technology

February 13, 2020
While the “last mile” has long been a focus for retailers and carriers, one particularly...Read More

Staffing For Peak Season: What Went Wrong?

February 11, 2020
If your operations hired additional staff over peak season and it was still a struggle to keep up,...Read More

Building the Business Case for Distribution Center Automation

February 06, 2020
While there is often a compelling ROI for automating your DC operations, there are several other...Read More

Importance of Communications in Supply Chain Management

February 04, 2020
From timely deliveries to employee morale, communications touch every aspect of any business. These...Read More

How Automated Material Handling Systems Impact Warehouse Facility Design

January 30, 2020
Automated material handling systems often have requirements that exceed typical warehouse design...Read More

Planning Your Future DC

January 14, 2020
Planning for a future distribution center can be a daunting task, but these tips for developing a...Read More

Why Your Material Handling System Is Only as Good as Your After-Sales Support

December 12, 2019
When it comes down to it, after-sales support is about making the customers’ lives easier. We...Read More

5 Reasons to Study Your Supply Chain Network

August 07, 2019
Whether a company has established supply chain optimization as a competitive advantage or is just...Read More

Joint Process Improvement: How to Find the Right Partner

July 11, 2019
A joint process improvement program should reduce costs and improve quality - if you choose the...Read More

Why You Don't Need a Consultant

June 28, 2019
Not sure whether you need a consultant? This quick guide should help you decide if hiring one is...Read More

Creating a Successful Cross-Docking Operation

June 26, 2019
One of the best options to reduce waste is to implement cross docking, but it requires careful...Read More

Creating a Culture of Continuous Improvement: Part 2

June 20, 2019
While every organization is unique, the steps required to build a continuous improvement culture...Read More

Creating a Culture of Continuous Improvement: Part 1

June 17, 2019
Creating a culture of continuous improvement requires commitment, investment, and empowerment....Read More

Distribution Facility Selection: It’s Not Just About Location and Cost

March 06, 2019
Cost and location are important factors when selecting a new distribution facility, but don't...Read More

La importancia de utilizar un Consultor en Logística en México

February 07, 2019
Mexico needs consultants to get to the next level. To get there, Mexican companies need to trust...Read More

Trends Driving the Case for Distribution Center Automation

January 31, 2019
An overview of the economic and technological trends that are increasing demand (and ROI) for...Read More

Which Products Should Go into a Goods-To-Person System?

January 03, 2019
Considering a goods-to-person system, but not sure which one to choose or what to put inside? Start...Read More

Trends in Supply Chain Network Software Stack

December 27, 2018
Supply chain network software tools that can help optimize inventory, facilities, and...Read More

Adopting Automation and Change Management: What to Expect and How to be Prepared

May 23, 2018
Whether its automating the picking process with goods-to-person (GTP) technology or the...Read More

5 Tips for Attending Trade Shows Like an Expert

March 16, 2018
If you’ve never attended a trade show before, they can be a bit daunting; however, with proper...Read More

Eeny, Meeny, Miny, Moe: Picking the Best Supply Chain Trade Organizations

March 02, 2018
Welcome to the world of distribution…or is it supply chain….or maybe logistics? Whatever you call...Read More

The Highway to Success – Enhancing the Value of the Workforce through Automation

February 28, 2018
Last year, MHI published its “Material Handling & Logistics US Roadmap 2.0”. The Roadmap explains...Read More

Industrial Real Estate Considerations for Goods-to-Person Technologies

February 21, 2018
Just as the internet has been an enabler for e-commerce, today’s modern goods-to-person (GTP)...Read More

How to Select a Warehouse Management System

February 06, 2018
Searching for a new warehouse management system (WMS) can be a complicated matter. It is very...Read More

10 Common Warehousing Mistakes to Avoid This Year

December 28, 2017
Constraints such as omni-channel distribution and speed to delivery have really put a strain on...Read More

Zone Skipping Your Way to Increased Profits in Ecommerce Distribution

October 05, 2017
Zone skipping is a logistics technique where companies ship their products directly to sorting...Read More

A 3-Step Method to Warehouse Optimization

September 27, 2017
While there are many different areas and processes you can focus on when attempting to optimize...Read More

Information Security and Its Beneficial Role in Warehousing

August 21, 2017
If you think information security only applies to encrypting sensitive data and protecting against...Read More

4 Tips for New Engineers Starting Their First Job

July 27, 2017
So you just graduated from an engineering school, and you had a couple interviews with a company...Read More

The Death of Brick and Mortar Retail…Not So Fast!

June 29, 2017
Never in our lifetimes have we seen such as change in the retail supply chain. The traditional...Read More

A Review of the Distribution Automation Landscape in Mexico

June 16, 2017
We all know and believe that automation is the future (and in some cases, the present), but what’s...Read More

4 Benefits of Material Handling System Simulation

March 08, 2017
Modern material handling systems employ increasingly complex hardware and software to optimize...Read More

Y tú ya has comprado por internet? Como estar preparado para el Boom del e-commerce en México

January 16, 2017
Cada día vemos como están llegando nuevos servicios de comercio electrónico a los retailers que ya...Read More

The Whole 9 Yards on E-Commerce

December 21, 2016
With an unprecedented ability to compare prices and shop around without ever leaving the house,...Read More

How to Select and Optimize Cost Effective Material Handling Systems

September 20, 2016
In any distribution or manufacturing operation, material must be moved from point A to point B. ...Read More

5 Tips on Project Requirements Definition

August 04, 2016
It would be nice if you could download the ideas for your next project to someone else, but today...Read More

How to Choose and Work with a Robotics Integrator

July 07, 2016
Choosing the proper integrator to partner with to accomplish an organization’s strategic goals for...Read More

Buying Versus Leasing Industrial Equipment

April 20, 2016
When it comes to procuring industrial equipment, we have to look at what option is best for our...Read More

5 Ergonomic Products Employees Will Love

February 24, 2016
As we wrap up the month of love and get even farther into 2016, maybe you’re asking yourself, “What...Read More

Competitive DC Growth Nationally Drives Need for Space Efficiency

January 26, 2016
The Journal of Commerce reported that big-box distribution facilities of 500,000 to more than 1...Read More

Examining the State of Logistics Report

January 14, 2016
Every year the Council of Supply Chain Management Professionals produces a “State of Logistics...Read More

#RelationshipGoals in the Material Handling Industry

December 16, 2015
When selecting a material handling integrator, remember to consider who you are, where you are, and...Read More

Get the MOST from Your Workforce

November 19, 2015
Do you or any of your clients have processes where employees’ expected rates are unknown, based on...Read More

Complicated vs. Complex Automation Systems

October 22, 2015
At first glance, complicated and complex systems might sound the same, but a closer look at your...Read More

Warehouse Storage Myth Debunked - Equal Space Strategy versus Equal Time Strategy

May 07, 2015
Ask any warehouse manager how to stock a forward pick area, and you may get one of these two...Read More

ROI Factors in a Material Handling Automation Project

April 08, 2015
Introducing automation into a business can be a large and intimidating project. A good deal of time...Read More

Giving Thanks for Great Customers

December 19, 2014
It’s always good, especially around the holiday season, to give thanks for all our good fortunes...Read More

Project Management: Who is to Blame?

November 12, 2014
I came across an article about the GT Advanced Technologies bankruptcy and thought, who is actually...Read More

4 Signs a Small- to Mid-Sized Company Needs Order Fulfillment Automation

August 25, 2014
You don’t need a giant distribution center rivaling Amazon or Wal-Mart to benefit from automation....Read More

How to Create a Better Warehouse Layout

August 20, 2014
It is important that a warehouse has enough space to operate efficiently. However, it may be even...Read More

5 Communication Tips for Better Project Implementation

August 12, 2014
During a project implementation, it's important to speak the same "language" as your customer....Read More

The Final Step in the DMADV Decision Making Process: Validation

July 30, 2014
For several weeks, we have discussed the DMADV process for decision making. The first four (4)...Read More

Design: Step 4 in the DMADV Process for Supply Chain Improvement

July 16, 2014
In this article, we continue our review of the DMADV 5-step process for improving your supply...Read More

Analyze: Step 3 in the DMADV Process to Improve Your Supply Chain

June 30, 2014
In previous editions of this article series the Define and Measure stages of the Five Step Decision...Read More

Measure: Step 2 in the DMADV Process to Improve Your Supply Chain

June 05, 2014
DMADV stands for: Define, Measure, Analyze, Design, and Validate. It is a problem-solving approach...Read More

Defining the Problem: Step 1 in the 5-Step Decision Making Process to Improve Your Supply Chain

May 22, 2014
In a previous article, we started the discussion on the 5-step decision making process, DMADV, and...Read More

The 5-Step Decision Making Process to Improve Your Supply Chain

March 03, 2014
Sometimes it can be hard to make a decision, especially when that decision will cause major changes...Read More

Why Did You Become an Engineer?

February 20, 2014
In honor of Engineers Week, we asked some of our team members why they choose an engineering...Read More

5 Reasons Designing a Distribution Center is like Shopping for a New Home

February 06, 2014
Designing your distribution center is just like shopping for your perfect home. When you shop for...Read More

How a Project Go-Live Compares to Having a New Baby

January 23, 2014
My wife and I were recently blessed with a newborn baby, and the during labor and week after, I...Read More

5 Critical Items to Share with an Integrator When Requesting a Proposal

November 07, 2013
When a client comes to us for assistance in solving facility issues, they walk the fine line...Read More

Measure Twice, Cut Once: Getting the Most Out of Your System Data

October 23, 2013
In junior high I’d taken a "Shop" class. Here I honed my love for building, creating and also...Read More

Why Your Company's Data is Important and Tips to Ensure Its Integrity

August 16, 2013
Everyday, everyone, everywhere is bombarded by data. Nowhere is this more evident than in business...Read More

Major Sporting Events Require Better Logistics

July 31, 2013
Major sporting events such as the World Cup and Olympics are a critical time for players and teams,...Read More

Brick and Mortar in E-Commerce 2.0

May 15, 2013
With the recent release of the Samsung Galaxy S4, I finally reached the tipping point and tossed my...Read More

6 Helpful Tips when Working with CAD

May 02, 2013
Computer-aided design programs have become a staple in many engineering practices, but sometimes it...Read More

From New Hire to Part of the Team

March 14, 2013
Have you ever started a new job and felt like a small fish swimming alone in a big new pond? Here...Read More

Girl Scout Cookie Sales vs. Material Handling Sales

March 08, 2013
What do Girl Scout Cookies have to do with material handling? Everything! Cookies are made with...Read More

Size Does Matter...When It Comes to SKUs

February 28, 2013
I just had a discussion with a colleague in our consulting group about a client who wanted him to...Read More

5 Basics of Good Customer Service

February 21, 2013
Any organization providing products and services should have a solid, if not excellent, customer...Read More

3 Essential Traits of Good Project Managers

February 20, 2013
All project managers are NOT created equal. Some are more schedule-focused, while others are more...Read More

Quality Through Innovation Builds Lasting Relationships

February 07, 2013
Have you ever heard the saying “You get what you pay for”? This is usually synonymous with the...Read More

Independent Integrator – What Does This Mean?

January 24, 2013
When describing ourselves to potential customers as an independent material handling integrator, we...Read More

8 Steps for Improving Employee Engagement

December 21, 2012
If you ask human resource specialists for the most desired trait in an employee, they are likely to...Read More

5 Tips for Choosing the Right Automation Proposal

December 05, 2012
You spent years trying to get this new automation project in the budget, and you just found out...Read More

Seismic Conditions vs. Material Handling System: What You Should Know

November 21, 2012
Planning for your racking and ceiling hung conveyor projects is a critical first step no matter...Read More

Material Handling Automation in Brazil: New Rules for a Changing Market

August 27, 2012
Brazil, and South America in general, is a very good market as it is expanding, resourceful,...Read More

The Beauty of a Team-Based Sales Presentation

August 09, 2012
In the strategic selling cycle, we are often faced with the decision to sell to a customer...Read More

Manufacturing Renaissance in the U.S.?

July 26, 2012
It wasn’t all that long ago U.S. manufacturing prowess was the envy of the world, but then numerous...Read More

Do You Know the Difference Between SaaS and Cloud Computing?

June 27, 2012
When talking about software as a service (SaaS) and cloud computing, people tend to use the two...Read More

5 Steps to Eliminate the “Madness” of Your Next Project

March 12, 2012
March Madness is finally here, and there's a reason it's called "madness." The unexpected often...Read More

Is Leasing an Option for Automating Your Distribution Center?

March 01, 2012
Leasing larger, higher priced equipment is a very common practice for all sorts of companies, large...Read More

Manufacturing and Logistics Facts about Valentine's Day [Infographic]

February 14, 2012
Behind all those flower bouquets, candy hearts, and jewelry boxes, there's a manufacturer and...Read More

Poetry, Process Improvement, and Stepping Out of the Rut

February 10, 2012
Recently, I attended a meeting where a consultant was presenting his recommendations for a project...Read More

The Art of Project Management

January 31, 2012
Project management is more or less the art of making things happen, or moving a project forward to...Read More

Help Me, Help You -- A Project Engineer's Take on RFPs

January 19, 2012
In this day and age, it's absolutely crucial to develop a sound request for proposal, or RFP. There...Read More

20 Awesome Gifts to Get an Engineer This Holiday Season

December 20, 2011
If you're anything like me, you've probably procrastinated on this year's holiday shopping. And if...Read More

Safety First: A Review of OSHA Violations and Penalties

October 21, 2011
In my last blog article, What's the True Cost of Your Corporate Safety Program , I discussed the...Read More

Hurry Up... So We Can Save Some Money

September 30, 2011
It's always puzzled me as to why so many companies spend months and years planning and designing a...Read More

It's a Great Day to Be an Engineer

September 26, 2011
Despite the economic downturn, engineering has been one of the least affected professions. In fact,...Read More

Evaluating the Economics Behind Your Project Investment

September 14, 2011
As consultants and material handling system integrators, we are often asked to evaluate the...Read More

How the Material Handling Industry Sparked a Marketing Craze

August 18, 2011
As surprising as it might seem, the material handling industry was the founder of today's current...Read More

22 Factors that Can Affect Employee Motivation & Engagement

August 02, 2011
The magic ingredient to a winning team is their commitment, motivation, and engagement to each...Read More

The #1 Way to Increase the ROI of Your Automation System

July 20, 2011
So you're planning to invest, or have already invested, thousands or millions of dollars in your ...Read More

Who You Gonna Call? A Sales Engineer!

July 07, 2011
If your business is in manufacturing or distribution, you are likely faced with a common dilemma in...Read More

Change Management: 8 Tips to Successfully Implement a New Technology

June 21, 2011
Planning, implementing, and managing change is undoubtedly a difficult task if left to...Read More

Engineering Consulting Studies: A Road Map to Success

May 25, 2011
Athletes train tirelessly to master their chosen skill. Countless hours are dedicated to perfect...Read More

3 Ways to Reduce Supply Chain Costs

May 18, 2011
Whether you believe the peak oil theory or not, the cost of crude oil continues to rise causing a...Read More

Creating Effective Safety Training for Your Employees

May 03, 2011
OSHA (Occupational Safety and Health Administration) mandates that business owners must provide...Read More

Thinking Outside the Box is Key to Innovative Solutions

April 28, 2011
In today's business world, many employees--including myself from time to time--wear multiple hats...Read More

The Importance of Hiring the Right People

October 04, 2010
Bastian Solutions recognizes that our talented and driven employees are responsible for the success...Read More

What to Expect from an Engineering Study

April 17, 2009
For those of you in the material handling or manufacturing industry, there is a good chance that...Read More
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